I have a 94 S-10 Blazer 4.3 Vortec CPI "W". For some reason now when I try
to start the truck you can smell gas real bad and it won't start, it almost
seems like it instantly floods, but once it's running the smell goes away.
Also, the fuel pump seems to run longer than it should. It will run until it
pressurizes, then when you turn the key off and back on it runs again for 5-
10 seconds as if it never was pressurized. If I use starter fluid, it
typically starts right up and idles just fine, and runs just fine under full
throttle even. Once it starts it runs like a champ. Very seldomly it will
start without starter fluid but takes a few tries. However, if the truck
sits for say 3 or more days without being started, it takes about 10 minutes
to start even using starter fluid. The first 5 minutes it doesn't even try
to start as if it's not sparking, or else it would at least ignite the
starter fluid and sputter a bit. This does not occur if it is started daily.
I've had a few mechanics say it might be the (spider) injection assembly
which I've seen online is prone to leaks. I've had one say it might be a
leaking injector, or the fuel pressure regulator. It sure seems like it's
flooding because of the long time it takes to start but if it was leaking
fuel into the engine the fuel would combust and blow back I thought but this
doesn't happen. I'm at a complete loss with this, hope someone has some
The injector and nut kit should be replaced. One or both are leaking
into the upper intake causing the flooding condition and low fuel
pressure. If it's the injector/regulator assembly, it's best to
replace the "nut kit" (this actually is the kit containing the 2 fuel
lines inside the plenum) while you're in there. If it's the "nut kit"
and you can afford to replace the injector/regulator assembly also, I
would as it's likely not far behind. Easiest way to determine the
failure is to pull out the valve on the top of the engine, it's called
the Intake Manifold Tuning Valve (IMTV), and shine a light in there.
If the driver's side is wet with fuel, it's the nut kit, passenger
side is the regulator. As I said though, if neither has been
replaced, do both anyway, and a Hayne's manual should have enough info
do make the repair yourself.
Task should take about 4-6 hours for a rookie shadetree to do, not
really hard, just time-consuming. I did it myself, before that the
most I had done was changing spark plugs. Labor will be about 50% of
the cost at a shop, if both parts are replaced.
The mechanics are partially right. The injector (one with 6 poppett
nozzles on it) is integral with the fuel pressure regulator. The
typical failure is the regulator.
That's pretty much what I figured from researching the internet. For awhile
I figured it was electrical but I tested that and the plugs are sparking, I
was sure hoping it wasn't the injector assembly because I've already checked
the prices awhile back and I don't like it lol. Anyhow thanks for the fast
response, much appreciated.
If you determine the regulator is the culprit, I've seen just a replacement
regulator on several sites. Autozone online shows a Motormite replacement
#55162. I don't have any personal experience on how successful a "fix"
this would be but might be less costly way to try. If you can afford to do
so, replace the nut kit too.
Parts of the injector assembly can become very brittle with age,
especially after heat/cool cycles. When I did mine, the locking ears
for some of the poppet nozzles broke right off when I went to remove
them, and I was being careful despite having a replacement unit. That
becomes a fire hazard should the poppet nozzle pop out of its desired
position. That's why I suggested replacement of the unit, this way he
doesn't have to worry about breaking the poppett nozzle tubes when
attempting to repair the regulator.
It is possible to make the repair as you mention, but even GM lists
the part as non-serviceable. I imagine it's for the reasons listed
In fact one of the ears broke on the poppet nozzle when I replaced my CPI
unit. It's been awhile since I've had it apart but it seems like the
regulator could be removed without actually removing the CPI assembly.
However, as you stated, one "bump" of the fragile tubing could make the job
I have a 95 CPI W and I had the same problem, I had it to my mechanic on and
off for 2 years and it was doing the same thing your's is doing. It was the
spider assembly, I got it fixed a month ago and now it run like a champ. Mine
also had a bad miss on a cold start then as i ran it thru the day is was fine.
I also had a hard time starting mine, when my mechanic took the manifold off
to get to the spider assembly there was a puddle of gas so it was constantly
fludding out. So I would definatly say the spider is the problem. I also had
the feed lines changed. It cost me about 900.00. Hope this helped
I took my Blazer to the shop yesterday to have it checked. It turns out the
fuel pump was only pushing at 28psi and the plugs were fouled badly. They
are replacing the pump since I already paid to have it towed there and will
check the sending unit as well. Total if sender is bad is $465, or $300 if
the sender is good and doesn't need replaced. I just find it strange that I
just replaced that pump and sending unit sometime around Thanksgiving and it
went bad already. Thanks for all the feedback and help guys.
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