I own a 2003, C5, 2 litre HDI diesel with 40,000 miles on the clock.
About six weeks ago the red stop warning came on and the lcd pannel indicated the coolant was low. Coolant was topped up 30 miles later. Since then it needs topped up after ever 50 - 60 miles taking between one, and one and a half litres of coolant.
I'm doing 70 miles a day and most of that mileage is done at between 60 and
80 mph.The system has been pressure tested and is ok. The header tank top and the cylinder head gasket have been replaced (started simple and then went for the big one), but neither has made any difference.
At the end of each 35 mile leg of my daily drive, with the engine still hot, I have been loosening the blue valve on the RHS of the engine. This results in a release of air under pressure and the header tank level drops further down. Siumilar happens if I release the valve at the top of the radiator. When allowed to cool overnight there is no pressure release.
At no time has the engine overheated - temperature guage always reads normal. There has never been any trace of oil in the water in the header tank and there has never been any sign of emulsification in the engine oil, so no apparent leak from the cooling system into the engine oil. The coolant just keeps being used - I suspect it is being vented through the header tank cap but I can't be sure - when the bonnet is opened immediatly after a run there is a faint hissing from the area of the cap.
Anyone any idea what the source of the problem might be?
Regards
JP