I have a 1997 Explorer Sport with the 4.0 OHV engine. Today I cleaned and re-oiled the K&N air filter, cleaned the MAF sensor, and thought I would take a look at the TB which has a sticker on it that says specially coated. I swabbed my finger inside to try and feel the coating and it's got sludge on it!!! I got a maglight and the whole upper intake plenum is coated with this sludge crap that sort of smells like oil. I'm not losing any oil and the engine has a little over 87,000 miles and runs great. I made an appointment at my Ford dealer to have this checked out. Anyone know what could cause this? Is it normal? Thanks, Chris
P.S. A pic of the sludge can be seen at