Throttle Body Leak in 90 5.7 L Engine – What to do?

I have a 1990 G20 van with a 5.7 engine, and it has a high idle, ~1500+ RPM. Following the recommendation of an earlier thread ("Help: 1988 5.7 TBI GM Engine - high idle"

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I squirted carb cleanerand found the leak appears to be where the butterfly pivot rod exitsthe throttle body on the right (passenger) side, as the idle dropsdrastically and becomes very lumpy when I squirt there. I found a wrecking yard engine that appears to have the same throttle body, but it also seems to have the same problem: the idle cap was removed, the idle screw backed all the way out, and I could feel noticeable up/down play in the butterfly rod, so I expect this is not uncommon. Apparently the bushing is worn, or more accurately the throttle body, since I can not see a bushing and I assume the rod wears on the aluminum of the throttle body itself.

The dealer wants $1296 for a new throttle body! That is about what the van is worth. Is there anything else I can do? Does anyone make a seal set or something similar? Is there a replaceable bushing that I did not see?

Thanks in advance, Parkerea

Reply to
parkerea
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A good machine shop should be able to press a bronze bushing in there for you. Might cost around $300.00.

Brian

Reply to
el Diablo

BTW I forgot to mention that you can buy the throttle plate separately and it's a lot cheaper than $1276 (I think it's a couple of hundred at the dealer). It may even be available aftermarket.

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Reply to
Rich B

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