I have successfully removed the larger bushing in a front lower control arm for a 91 Civic. The final methodology is not that labor intensive at all. Here is an outline of the steps for removing the bushings:
- With the control arm in a vise, //drill// holes in the rubber bushing all around the circumference. Use three different size drill bits, smaller to larger. Use cutting oil. The rubber drills much easier than steel, though.
- //Press// out the core (= most of the rubber and the inner-most metal sleeve) using the method described at
formatting link
- //Saw// the outer sleeve using an ordinary hack saw, making two cuts about 1/4-inch apart. Be careful not to go all the way through the sleeve into the control arm metal. A new blade is desirable, though I used a beat up old blade and it didn't take long. Use cutting oil.
- //Tap// the 1/4-inch section out using a chisel or really any old beat up screwdriver and a low-weight hammer. It comes out pretty easily. A pair of pliers may come in handy to twist out where you didn't completely saw through. You can now push the remainder of the outer sleeve out by tapping around its circumference. Or it literally peels out with light tapping.
Applying PB Blaster to the outer sleeve area a day or two before this, as I did, couldn't hurt.
I am not nearly, physically as wiped out as I was after using my coil spring compressor to replace the springs on my front suspension. The worst part has been driving around finding the right sockets for step 2. I got flustered with the outer metal sleeve and how that figured into this.
Much of the above comes from Ned Buckmaster, who posted in
1999 on this subject at rec.autos.makers.honda . Ned actually said one could twist out the core part (step 2). But I had my sockets already (some used, so I couldn't return them). Alternatively, plenty of folks in the rec.autos.tech and other auto archives said one could propane torch out the core. Someone also noted that an EZ saw (one of those little portable hand-held electric jigsaws) worked, too.
It's possible that Max Cooper's little sockets-bolt-nut-washers home-made press might work with near perfectly-sized sockets and a little heat, like Curly suggested.
My local junkyard had a bent-up old control arm that the owner sold me for around $10 (more parts were part of the deal, so that's just an approximation). I told the guy what I was doing and he got a kick out of it. Then we proceeded to haggle the heck out of this, as is now our custom. I asked how much he was charging me today for the "entertainment" of his wild reasoning for the price being such-and-such, and he laughed. I wanted it; he had it. Fair trade.
Contrast this with the yahoo at another yard who said I'd never get the bushings out: 'Ya need a 50-ton press.' I smiled and said, "Perhaps... " ;-)
I also picked up one old pulley bolt washer and several thick, Grade 8-looking suspension washers lying around the yard. These washers seemed to be much better for this project than what Max used. This includes the false starts where I didn't have things set up right and applied way more force than necessary for what I was actually trying to achieve. I bent one suspension washer a bit, but the pulley bolt washer was tough and is now looking no worse for the wear.
I've started some photos and hopefully will put this up at my web site soon.
Onto seeing if I can get the inboard lower control arm bolts fully out.
My ball joint separator arrives Thursday. Super fast shipping from that Ebay seller, JTC auto tools, whom Ryan cited earlier in a link.
I will order new bushings from Kingmotorsports.com soon. Then, possibly using Grumpy's tip about heating the arm and Tegger's tip about cooling the bushings, onto full replacement of the front lower control arm bushings.