Hey all,
I've got a TJ 2004 dana 25 with 33 inch tires (3 inch lift) with 4.11 gears and a detroit locker (professionally installed by a shop that does this regularly). The locker was installed over 3 years ago/50K miles ago. No wrecks or accidents, so the frame and front end alignment haven't changed.
Over the last month, the locker has started "popping" every 20-30 seconds while going down the road. I've checked tire air pressure (didn't make a difference) tire diameter was off due to very uneven wear, and put new BFG t/o's on it last week, with no change in behavior. (also had the alignment done at a shop that specializes in lifted trucks)
Seems almost like one side is "loose" and slipping a tooth on the locker "gear". When it was up on the rack at the shop, it looked like the right side was "tight" and difficult to unlock, and the left side was "loose" and easy to unlock, but the diff still locks up.
Are there any parts that are replacable in a detroit (this is standard detroit, not a gearless)?
Can I pull the locker out and do this without having to re-do the diff gear set up? (If not, the labor+parts is likely to be the same as having a new locker put in)
thanks
tim