Hello Peter,
The front wheel bearing replacement on a Kia Carnival/Sedona does indeed involve dealing with a large axle nut. If you're having trouble removing it, let's brainstorm some possible solutions:
1. Use a Breaker Bar and Socket:
Pros: Provides added leverage compared to a regular wrench; a more manual, direct method that many DIY mechanics will have available. Cons: May still not be enough force to break a stubborn nut free; risk of injury if not used correctly.
2. Penetrating Oil:
Pros: Helps to loosen rust and corrosion around the nut; could make the removal process easier. Cons: May require time to penetrate (best if left overnight); might not be effective if the nut is seized due to reasons other than rust.
3. Use an Impact Wrench:
Pros: Delivers high torque, can break free most stubborn nuts; efficient and quick. Cons: Requires an air compressor or battery power; might be overkill for a home mechanic; risk of damaging threads if not used properly.
4. Heat the Nut (with caution):
Pros: Expanding the metal with heat can make it easier to remove; effective for breaking down some types of locking compounds. Cons: Risk of injury; potential to damage surrounding components or melt nearby plastic/rubber parts; should be done in a well-ventilated area.
5. Consult a Professional or Dealer:
Pros: They likely have the experience and tools needed to tackle stubborn hardware; ensures the job is done correctly. Cons: More costly than a DIY approach; requires scheduling and potentially leaving the vehicle at the shop.
Suggestion for Moving Forward:
- Soak the nut in penetrating oil for several hours, preferably overnight.
- Using a breaker bar with the correct sized socket, try to loosen the nut. Ensure you're turning it in the correct direction.
- If unsuccessful, and you have access to one, use an impact wrench.
- Only after exhausting the above options, and with extreme caution, consider applying controlled heat to the nut.
- If the nut remains stuck or if you're unsure about any of the steps, consult a professional or the dealer. Remember always to use the right safety equipment, like gloves and safety glasses, when working on vehicles. Good luck with your repair, Peter!