Propshaft bolts

Hi all, it was indeed a completely 'shafted' propshaft causing K2's overrun rumbles, many thanks for the advice. I've removed said item and bought a replacement. My question is regarding the bolts that are still in the transfer gearbox flange. I have a new set of 8 nuts and bolts and would like to replace them all, but there is not enough space between the flange and the gearbox housing to remove the old bolts. The flange appears to be held on by a huge castellated nut. Can I remove this to release the flange or is that going to give me all sorts of other problems such as broken seals etc? If so I'll just leave the old bolts in place but advice appreciated. It's a 200Tdi Defender 90 by the way.

Many thanks,

Dave.

Reply to
Dave
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Dave> The flange appears to be held on by a Dave> huge castellated nut. Can I remove this to release the Dave> flange or is that going to give me all sorts of other Dave> problems such as broken seals etc?

I believe you'll get a deluge of oil out of the gearbox when you remove it. I'd leave them where they are unless the threads are completely mullered. The important thing is to replace the nuts with new nylock ones.

Reply to
AndyC the WB

Does the shaft need to be balanced or not when replaced ??

John H

Reply to
Hirsty's

Any new shaft should be balanced when you receive it. The same would apply to any shaft repaired/rebuilt by one of the specialists.

If you have made up a shaft from pieces and/or the balance weights have become rusted/torn off rebalancing would be advised.

Balance changes resulting from replacing the UJ spiders are usually insignificant

If you have dismantled an existing/new shaft which is otherwise OK be sure to align the marks (usually arrows) on the sliding portion to keep the phasing (angle of the end yokes in relation to each other) as intended and the balance undisturbed.

Reply to
Dougal

"Dougal" wrote...........

Balance changes *can* be quite significant when changing UJ spiders if you get the yokes 180 degrees out, mark them, and make sure they go back in the same place.

Martin

Reply to
Oily

Point well made - the outer flanges need to keep their relationship to the rest of the shaft, too. The spiders themselves are not an issue.

Reply to
Dougal

Many thanks for the advice, I'll leave the castellated nut exactly where it is in that case. I'll do the job tomorrow if it's not too wet to lie underneath. It tipped down this afternoon.

Regards,

Dave.

Reply to
Dave

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