BMW 320d lost crankshaft pulley

(I've never worked on this car before so the following described visuals are guesswork. However I have rebuilt engines & gearboxes in the past so am capable of most car stuff if I understand the issues.)

Started my BMW 320d (03 plate) this morning no problem.

Went to pull away and it was clear that the power assisted steering wasn't working.

With engine still running I popped the bonnet. None of the various pulleys on the front of the engine block were spinning, so I stopped the engine.

Peering through the gaps between the various covers and pipes I can see that a pulley has literally dropped of the end of what I think is the crankshaft.

There isn't room to lift the pulley completely out of the engine bay, but I can see it close enough to see that it looks like it is meant to drive 2 belts.

Feeling around the rear of the pulley (no room to see it) there seems to be some kind of rubber moulding.

Currently on the end of what I think is the crankshaft is a 'pulley' that has 6 or 7 rectangular teeth pointing forwards. It just looks to me like the stray pulley should be sitting on the front of this, although I can't be sure at this time.

To save paying to have the car taken to a garage and someone else fix it, I would rather do it myself if there aren't any special things I need to do that can't be done on my front drive.

I am hoping it's a case of replacing the pulley with a new one, fitting new belts and off I go. But I am concerned that maybe certain things need to be aligned before I tighten things up etc.

So:

  1. On the face of it is it likely to be a simple unbolt, replace and tighten up job ?
  2. Is this a known problem ?
  3. Is there actually far more to this and maybe I should get a garage to do it ?

Also, would anyone care to comment (sensibly) on whether a BMW dealer should do this as opposed to a decent non-BMW garage.

Thanks

Jeff

Reply to
Jeff
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AFAIK the engine is a chain drive cam, so nothing should need timing. AFAIK you have a single serpentine belt that runs everything. I expect that the drive pulley on the crank is rubber damped and that the damper has fallen apart.

I expect that you need to buy a new pulley and retaining bolt. replacement may well involve removing quite a lot of bits at the front (radiator etc) Holding the crank still to change the pulley may well be difficult for a diy job. Probably an independent bmw specialist would be the best way to get it fixed.

Mrcheerful

Reply to
MrCheerful

The crank pulley on many engines doubles as a crankshaft harmonic vibration damper. And is made up of a metal hub, rubber middle and metal outer which is the actual pulley, all bonded together. Sounds like yours has disintegrated.

Reply to
Dave Plowman (News)

I totally agree with Dave on this, I saw the same problem on my fathers Range Rover with the 2.5 BMW engine. The lower pulley is made up of a balanced hub which has the auxillary belt pulley bonded to it with a thick layer of rubber. First sign that it was u/s was the alternator light was on as well as the loss of power steering. AFAIK it locates on a woodruff key on the end of the crank and is held on by a single bolt.

Reply to
Craig

Thanks for the info, Guys

I shall dismantle some of the surrounding infrastructure later this week and see what I can find in there. Will report back.

Cheers

Jeff

Reply to
Jeff

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