I've found that increasing the spark plug gap from the manufacturer's recommendation of 0.8mm to 1.0cm has improved the slightly lumpy running of my Volvo 480 (felt like a slight misfire). However, I'm wondering if this is indicative of another problem, and by doing this I'm just masking it. It seems to run lumpily (is that a word?) when the oil pressure is around the middle of the gauge, and this is reflected in the engine temperature too - i.e, when only slightly warm, the lumpiness appears at idle, because the oil pressure is in the middle of the gauge, and when warmed up, the lumpiness has gone from idle, but is at slightly higher revs (say, for example
1800RPM), when the oil pressure gauge is reading in the middle again. When the oil pressure's high, it runs fine.So... my two questions are:
- Can anyone tell me what effects increasing the spark plug gap by 0.2mm from the manufacturer's recommendation will have? I assume it'll run a bit hotter?
- Can anyone tell me why I could be seeing this odd oil-pressure/misfire pattern, and if there's anywhere else I should be looking for a problem? - Tappets sometimes sound a bit noisy when cold (shims - not hydraulic - possibly never been checked in 95,000 miles) - could this be the cause of the problem?
So far, I've replaced the following:
- Spark Plugs, HT leads, Rotor arm, Distributor cap, Fuel filter, Lambda Sensor.
I've tried swapping from another car:
- Injectors, Coil, RPM Sensor, Knock Sensor, IAC Valve, Fuel pressure regulator.
Vacuum pressure test readings look fine, so I assume I've got no leaks. Compression test comes back fine too. Diagnostics computer doesn't report any fault codes. I've done an engine flush too, incase that helped, but didn't seem to make any difference.
Many thanks!
Ben.