Bodgetastic

I love doing things that conventional wisdom clealry indicates I shouldn't.

Two things happened to the bus of doom recently.

First of all, the exhaust rusted right through at a weld between the downpipe and the cat.

Cleaned it all up with the wire brush in the grinder (top tool) and fizzed it all back together with my 30 year old Clarke 160E mig and pub co2 gas.

Then the crank pulley which has been rattling mildly for some time decided I wasn't listening and started making some proper noise. Dual mass crank pulley failure is pretty much expected on the HDi engine, so it seems, and when it does fail, it makes some crazy rythms that Art Blakey couldn't hope to emulate.

Anyway, price for a new one is about fifty quid out of GSF or Euro.

But, I thought in a moment of sparklingly clear stupidity, how much give is there in this thing, how much of the vibes are actually being soaked up ? So, I whipped the pulley off, had another think about it and in similar fashion to the exhaust mentioned above, made some sparks and fizzed it up solid with the mig. So the dual mass pulley is now a single mass pulley with some slightly charred rubbery bits in the middle (although I did put the fire out by sporadically dipping it into the barrow of rainwater which I keep out the back just for such eventualities.)

So, solid crank pulley, no vibe soaking qualities whatsoever.

Has the engine shaken itself to bits ? Has the alternator / AC pump shaken exploded in a blaze of high frequency vibration induced torture ? Did I die in a ball of flames ?

Err, no.

It's smoother than it ever was, which appears to prove quite conclusively ( I would suggest) that Citroen / Peugeot et al are having, as the saying goes, a laugh.

More boring stories from the shed of cheapo repairs next week.

Reply to
Bob Sherunckle
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Nice one !

Reply to
Terminal Crazy

My crank pulley had already been welded up by an enthusiastic welder when I bought the 306. I have no idea how as it was solid, but it was noisy as chuff and getting worse 'til I replaced it with said £50 GSF part. I needed to replace the cat too, no amount of welding was gonna help it.

If I didn't have a welder there'd be loads of bits to fix for free "if only I had a welder" but as it is, it hardly ever gets used recently.

Nice bodgery :)

Reply to
Tony (UncleFista)

It's quite possible a solid pulley is smoother than a broken harmonic damper one. But have you compared 'yours' to a good one?

Reply to
Dave Plowman (News)

God no !

That would mean 'buying' one.

When it eventually breaks, we'll see ;-)

Reply to
Bob Sherunckle

On Sat, 28 Aug 2010 11:27:02 +0100, Bob Sherunckle boggled us with:

Might have a long wait. My old 306 had been welded and started making a noise. Guy I bought it off said the previous owner - his mate, said it started at about 100k miles. It was noisy when I got it, noisy when I sold it.. at 169k

Reply to
Mike P

Result ;-)

I think I'll treat it to a new wing next, to replace the wrinkly one that was on it when I bought it. Hopefully pick one up in the right colour and bolt it on.

Reply to
Bob Sherunckle

You my friend are a genius. I enjoyed reading that. I'm sending my car round to you soon as it's in need of plenty of bodging :-p

Reply to
Matthew.Ridges

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