oil analysis - traces of silicium and aluminium particles indicating wear

Hello everyone,

I 'm sorry that I need to post again on this topic, but last time this was discussed I did not dare do anything about this engine problem.

I had my engine oil checked out in a oil laboratory, since I suspected something was wrong with my engine. This was in october 2005. Silicium content was about 230 ppm, aluminium wear particles were about 80 ppm. Microscopic analysis of the oil revealed ablative and abrasive aluminium particles within the oil. This was with oil sampled only 5 kms after an oil change.

The 2005 discussion was long, and it was agreed that this oil pollution was something very alarming. I had a second car so put the car with the polluted oil away until now. The second car was damaged total loss two weeks ago in an accident, so I had to take action and put new oil in the engine, and hope for some luck about engine damage.

No luck, two times analysis of the new oil 5 kms and 200 kms after another oil change showed 18 ppm and 37 ppm respectively for silicium, and 7 and 22 ppm respectively for aluminium. Even worse, the oil sample after 200 kms showed very high glycol content of over 400 ppm. The latter glycol content was suspected to come from a leaky head gasket.

I've driven - carefully avoiding higher engine loads hoping to control damage - about 700 kms now, but I don't know how this evolution is continuing, since oil analysis costs some substantial sums of money. Compression measured of every cylinder ( some 15 bar of compression pressure ) doesn't indicate substantial damage on the piston segmentation/rings or head gasket, but I'm not feeling confident about the engine.

As shown above, silicium pollution and aluminium wear particles of the oil seem to increase gradually , although it is much less than with the oil samples in 2005, even after some 200 kms of driving.

Even while microscopic analysis showed wear particles, is it possible that the silicium and aluminium content could also be caused by certain engine oil additifs ? There are engine oil soap skeleton substances which contain aluminium, and maybe also some form of silicium could be an additif.

I hope someone can react to this problem. Any ideas also how head gasket damage could be evaluated, since cylinder compression readings are still very good. Is it possible the head gasket can be damaged between the coolant openings and the oil canal opening, without damage to the cylinder openings ?

And could I be right if I say that if coolant leaks in a limited way into the oil canal opening through the head gasket, is it logical that the coolant only leaks into the oil when the engine and hence oil pump is shut down, and the oil pressure dissapears while the coolant still has overpressure due to being hot ? If so, is the glycol leak into the oil worsening in the case the engine is used many times for short periods, and shut down much more frequently then when the engine is turning for much longer periods of time without shutting down ?

I'm terribly sorry, I seem to be unable to explain my problem in a compact message, because I don't want to create confusion by using bad english which could be misinterpreded.

Many thanks in advance for your reactions !

Peter

Reply to
peter
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Silicium (Latin) is known to most of us as silicon. Silicon is used as an alloy in aluminum pistons and sometimes engine blocks and heads. So I'd say that you have pistons wearing too rapidly, or maybe the camshaft bearings, which are often running on the aluminum head or case material itself.

Dan

Reply to
Dan_Thomas_nospam

Did you totally disassemble the engine and scrub every part clean, then reassemble the engine and add new oil? No? Then the the new oil was instantly "contaminated" by the small amount of old oil still in the engine.

So the old car sat for 3 years, slowly deteriorating while all the seals dried up?

Does the coolant need to be "topped up" from time to time?

A properly conducted "leak down" test is much more accurate.

Have you done a simple cooling system pressure test?

Agreed. Way too many words.

So many words that it gave me a headache trying to understand your "problem".

Reply to
MasterBlaster

"MasterBlaster" > segmentation/rings or head gasket, but I'm not feeling confident about

What I meant was that within the period that the cooling system has overpressure due to being hot, the leak would allow coolant liquid to enter the oil circuit through the head gasket. But then I would find oil in the radiator, which is not the case. I hope there is a reason to have coolant liquid in the oil which does not have serious consequences to the engine. If not, I could be damaging the engine by driving it now with polluted oil.

Yes, that is wat I instructed the garage mechanic to do two weeks ago. He said the cooling system was pressurized for about 20 hours, and pressure did not drop at all. I don't know if the test is precise enough. Maybe the leak only shows at higher pressure. Cooling system overpressure is quite low, I noticed, so it may be risky to test at a higher pressure.

I'm sorry.

Thanks for your comments,

Peter

Reply to
peter

Hi Dan and thanks,

Is the proportion silicium ( 230 ppm ) / aluminium ( 80 ppm ) right for this kind of alloy ? It seems to be very high silicium content. I could have had the engine overheating when someone in a garage changed coolant liquid and let the engine run without any liquid for cooling for some time. The compression meter readings shows 15 kilos of pressure on all cylinders, which I hope indicates there is no damage yet.

Thanks again,

Peter

Reply to
peter

A few random thoughts from another shadetree mechanic:

-ditto on contaminating the new oil with the old oil and sludge, I'd do several short interval oil changes before even considering analysis again. I'd run a few errands to get the oil hot, jack the car up (a lot) opposite the drain plug, and drain the oil for maybe an hour or more to let the crud drip out. Pulling off the pan and cleaning it would be ideal, but is not practical on most newer cars.

-You might consider running "Diesel truck" oil (Delvac, etc)...it has a lot more anti-wear additives than typical passenger car oil...and no, it probably WON'T meet specs for your engine for that reason....but it may help it run longer.

What do you want to do with it? get it figured out and fixed properly? or make it last as long as possible for the least $$ and driving it until it MUST be fixed?

Either is fine, but it might help if we knew which way you want to go. pardon me if I missed it earlier.

--Don Don Byrer KJ5KB Power & Glider Pilot Guy kj5kb-at-hotmail.com

"I have slipped the surly bonds of earth; now if I can just land without bending the gear..." "Watch out for those doves..."

Reply to
Don Byrer

"Don Byrer" schreef in bericht news: snipped-for-privacy@4ax.com...

bending the gear..."

out for those doves..."

Hi Don,

Thanks. I cannot change the oil myself because at my apartment there is no place for working on the car.

I would like to know what is happening, because the coolant leak into the oil - I imagine - will cause further damage to the engine. Unfortunately, I don't have the money to ever buy another car, and the local mechanic frightens me because he said the bolts attaching the engine head to the main engine block need to be fastened after 1000 kms. I don't believe that.

There are no good garages around, and I'm stuck with this problem. It took me three years to dare do something about the engine, because I could not find a good garage.I'd prefer to have a dealer and have more assurance it will be done with the proper information.

Any more suggestions are welcome, thanks again,

Peter

Reply to
peter

Its also a primary corrosion inhibitor in almost all antifreezes except for DexCool. This engine quite obviously has a coolant leak into the oil, either via a head gasket, cracked head, cracked block, or accessory (timing case, etc.). That is the source of silicon, the amount of silicon in cylinder liners and pistons is so small that the wear would have to be huge to get those kinds of numbers.

The solution is equally obvious- fix the coolant leak.

Reply to
Steve

What are you going to do about it now, though?

There's nothing you can do about it anyway, other than to tear the engine down and look for the source of the problem. The high metal content in the oil analysis tells you that something is probably going to fail. But it doesn't tell you what is going to fail, and there's nothing you can to do prevent it from failing anyway short of pulling the engine.

So, either you can tear the engine down now and look for the problem, or you can keep driving it until it fails, and tear the engine down then.

--scott

Reply to
Scott Dorsey

He would have said "re-torqued". Just ot make sure all bolts are uniformy tight after the head gasket has had time to "settle in". Some engines just need to be torqued at rebuild time, some again after driving, some have truly odd methods........

A VW diesel we did the head gasket on a while back specified (I think I'm remembering this right):

Torque head bolts to ... lb/ft, in sequence. Torque head bolts to ...... lb/ft. Turn bolts 90 degrees. Start and run engine until coolant is at ..... degrees celcius. Turn off engine and allow to cool for ..... minutes. Turn bolts 90 degrees. After 1000km of normal driving, turn bolts another 90 degrees.

Reply to
MasterBlaster

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