'98 V6 Transmission "jerking" issue resolved

Hi everyone.

A Toyota mechanic friend and I did some work on my car yesterday.

I believe we solved a long standing problem I've had with this vehicle

-- whenever I quickly pulled my foot off the throttle, the car would jerk. The problem was especially pronounced in the 40 MPH to 60 MPH range.

It turns out that the "kickdown" cable was stretched. Also, the shrouding near where the kickdown cable enters the transmission was starting to fray, which means the cable was probably binding too.

With the new cable in place, and after several test drives, I notice no shudder or jerk when I back off the throttle.

We reached the conclusion the cable was bad after attempting everything else (fluid change, throttle body cleaning, etc, etc), my friend made an adjustment on the old cable which helped for a few weeks before the car returned to misbehaving.

I know a few other people mentioned this problem before; if after doing all the "normal" stuff (transmission flush, etc) you still experience the problem, the kickdown cable might be the cause.

Best regards, Jay.

Reply to
Jay
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I have the same problem with my '92. Is replacing the cable a complicated thing to do? Is this a part you get at your local dealer? If you can describe he process it would be greatly appreciated.

Reply to
Not Necessarily Me

I've been told that bad motor mounts can also cause what feels like a jerk. On my car the mounts were fine (~95k miles) but your car maybe different, check those first.

If your fluid has been changed regularly and you're certain the problem is not the mounts or anything else, I'd then look at the kickdown cable.

Do you have the factory repair manual for your car? Where are you located?

The factory manual is pretty much needed if you want to do this yourself. It's not at all any easy procedure.

What I would suggest is making an adjustment on the kickdown cable to see if it's the cause; there is a metal collar under the sleve of the cable which you can slide around to adjust the cable in case it has become stretched.

This isn't exactly my area of expertise, so it's probably best if you consult with a Toyota mechanic who knows HOW to make the adjustment.

After the adjustment is made, if it solves your problem, the cable is probably bad.

To replace the cable, the transmission pan has to be dropped and you have to undo several bolts to remove pipes out of the way. The kickdown cable latches into the valve body (IIRC) so you have to get stuff out of the way to release the cable from the body.

Once the old cable is out, you have to put the new one in, make an adjustment on the metal collar using a crimping tool and then latch the cable into the throttle body sping thing.

The part you can buy from the dealer, but it's not something they usually stock.

If you're comfortable doing this on your own, I can probably e-mail you pictures from the repair manual, but mines for a '98 V6, which may different enough from yours that you'll want yours.

Regards, Jay.

Reply to
Jay

Jay, if you are still around, I need to ask you some questions about the throttle kickdown cable replacement on the trans. I am experiencing a harsh 1-2 upshift, but only at low acceleration. I have tweaked the cable adjustment and it does reduce the harshness, but does not fully solve the problem. I have access to a transmission service manual for my 93 Camry V6 (A540E) and I want to replace the cable.

  1. What exactly do you have to remove from the transmission in order to get the cable out? Is it necessary to remove the valve body itself? From the diagrams in my manual, it seems the cable cam is sort of underneath the valve body somewhat. As well, is it necessary to remove the external shift lever and neutral switch from the transmission in order to get to the throttle cable retainer bolt?

  1. Did you attempt to replace the cam return spring when you did the cable? I assume you would definitely need to remove the valve body for that?

thanks

dave mcd

Reply to
davemac

Dave,

My mechanic friend actually did the heavy lifting. He was able to get the cable in without removing the valve body, but he did have to remove a lot of other hoses and pipes that were in the way.

When he was finished, he mentioned that there was an easier way to solve the problem, but since I had not looked underneath, it didn't make sense to me.

I can find out more details from him, but it might take several days...

I don't think we replaced the cam return spring.

How soon do you want to do this?

Jay.

Reply to
Jay

Hi Jay,

It's not a big rush, but I'd like to do it before the end of the summer. If you can get more details, I'd appreciate it.

thanks

dave mcd

Reply to
davemac

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