Dying on downhills (was "Spark or Gas?")

The Wonderbus is still wanting to stall at the bottom of of downhills. No exhaust leak -- engine dies right quickly when the exhausts are plugged. No discernable intake leak -- sprayed carb cleaner all over the darn place.

One excellent theory for this behavior is carb icing -- not manifold icing -- since I don't yet have the air preheat hooked up to the new-to-me oil bath air cleaner. Another theory which has been suggested is my carb adjusment is off. When the peashooters were off I did notice that they were really black inside -- too rich, right?

I had followed the Bentley's procedure for adjusting this new (aircooled.net) 34 PICT-3 carb previously, so I went through the procedure again with the engine nice and warm (oil temp 150F).

I am not real jazzed about how "squishy" the mixture screw feels. When the instructions call for turning the screw to find max rpms then adjust clockwise until the rpms drop by 20 or 30, it's darn hard to find those points when pressure on the screw from the screwdriver causes the rpms to shift, too. This may simply be a lack of experience.

Got the idle set to 900 rpm, took the Wonderbus for a short cruise. At the bottom of Stall Hill the engine /almost/ stalled, but survived. No after-fires. But by the time got to Sears (9 minute drive) to get a long flat-blade screwdriver to ease my carb adjusting, the idle had dropped to about 500 rpm. Took it back up in the parking lot before heading home. Had to test the screwdriver, y'know.

The carb seems to want to challenge my patience right now.

-- Mike "Rocket J Squirrel" Elliott

71 Type 2: the Wonderbus 84 Westphalia: "Mellow Yellow (The Electrical Banana)" KG6RCR
Reply to
Mike Rocket J. Squirrel Elliot
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You are doing great. Now check the float level in the carb. Let it idle for a bit, then turn teh engine off, and remove the carb top. 5 screws. Measure gasoline level from the top edge of the float chamber. The bentley book should have the correct value. I dont have my books with me (Here in FL) so I can't tell you what it is.

Keep cleaning the idle jet and the passages behind it. A good blow with a compressor driven air gun would be best.. but an electronics work Bottled air would help too. I know you know what I mean ;)

Jan

Reply to
Jan Andersson

Have you got the Bocar carb, or the German made Pierburg? The Bocar has been known to have "issues" even when new, hopefully someone can chime in with a fix...

"Patience my dear" :o)

J.

Reply to
P.J.Berg

Neither, maybe. The carb was from aircooled.net. It is a Pierburg. But German made? I don't know: Ronnie of Old Volks in AZ says that he sells them, too, and that these carbs are actually made in China under license from Pierburg.

Always good advice. Will be taking a longish freeway cruise tomorrow down to San Diego. Carb-adjusting screwdriver at the ready.

-- Mike "Rocket J Squirrel" Elliott

71 Type 2: the Wonderbus 84 Westphalia: "Mellow Yellow (The Electrical Banana)" KG6RCR
Reply to
Mike Rocket J. Squirrel Elliot

Thanks to Braukuche Dan I am now the proud owner of a stock 71 bus air preheat stovepipe. It's getting degunked right now. Next step will be to figure out how it mounts. And what is that asbestos jacket for? The air can't be that hot, since I gather that you use the same paper hose that connects the doghouse to the heater boxes.

Readjusted the carbs yesterday evening. Without a CO monitor (anyone want to loan me one?) and considering the squishiness of the mixture screw, I did the best I could. Idle seems more stable.

Say -- am I overlooking something? Yesterday I plugged the two big inlets on the oil bath air cleaner with my hands and the engine continued to run. The small inlet for the emissions canister is presently plugged and the other small inlet is connected to the crankcase for PCV. Puzzled, I sprayed all around the carb and the rubber carb-to-cleaner boot with carb cleaner and found no sign of a leak. Used my third hand for the spraying since my other two hands were plugging. From where might the carb be getting air? This seems too simple a puzzle to not have been instantly solved. Yet I remain,

Confounded in Carlsbad.

-- Mike "Rocket J Squirrel" Elliott

71 Type 2: the Wonderbus 84 Westphalia: "Mellow Yellow (The Electrical Banana)" KG6RCR
Reply to
Mike Rocket J. Squirrel Elliot

I think it's more for insulation. To keep that air from cooling off too much.

Max

Reply to
Max Welton

I s'pose. Maybe in snow country the 6'' of stovepipe below the engine is exposed to significantly colder air than is the 18'' of paper tubing in the engine compartment.

-- Mike "Rocket J Squirrel" Elliott

71 Type 2: the Wonderbus 84 Westphalia: "Mellow Yellow (The Electrical Banana)" KG6RCR
Reply to
Mike Rocket J. Squirrel Elliot

Reply to
ilambert

Yes, new 34 PICT-3 from aircooled.net. No visible spring around mixture screw, the screw is entirely recessed in the carb as is the larger idle screw. Your idea about noting the position of the screw then waiting to see if it shifts is a good one. What I probably need to do is pull the carb and take it a little apart to see if I can find anything odd.

-- Mike "Rocket J Squirrel" Elliott

71 Type 2: the Wonderbus 84 Westphalia: "Mellow Yellow (The Electrical Banana)" KG6RCR
Reply to
Mike Rocket J. Squirrel Elliot

The o-ring on the head of the mixture screw seals the passage and also provides the friction to keep it from rotating by itself.

RT

Reply to
Raymond Lowe

That makes sense. I recall that after I installed the carb and started to make the initial adjustments, that a sliver or splinter of black rubber was protruding from the mixture screw access opening, that this sliver of rubber prevented the screwdriver tip from seating into the slot on the screw. I may have received a carb with a damaged o-ring. I wish I had more fully inspected it prior to installation. Oh well.

Reply to
Mike Rocket J. Squirrel Elliot

Check if that o-ring is ok. Replace the screw with the o-ring prelubricated with some WD40 or a drop of engine oil, then wipe it with a cloth. It needs just enough oil so that it slips in the hole without getting damaged. Oil also helps to rotate the adj. screw without binding.

Before adjusting the mixture / volume screws of the carb, make sure you have adjusted the throttle butterfly so that it closses almost fully (if you haven't allready done so). To adjust the throttle butterfly, unscrew the adj screw all the way out, until it doesn't touch the fast idle cam (on the lower step - normal speed idle setting). Then turn it in until it just touches the cam then additional

1/4 turn in.

Bill, '67 bug.

Reply to
Bill Spiliotopoulos

If the problem persists, then you might have to clean the carb. New carbs need cleaning before installation.

Bill, '67 bug.

Reply to
Bill Spiliotopoulos

Thanks, Bill. That adjusting of the throttle adjustment screw procedure is a little bit difficult -- at least I'm having a hard time with it on my carb. For me, when I turn it in, it's difficult to tell when it just contacts the cam. I can't tell by touch, as the cam seems to want to rotate, a moving target. I've put a white piece of paper between the cam and the carb and have looked at the contacting point from the side through a mirror, but that's a bit ambiguous. More practice is probably needed.

Reply to
Mike Rocket J. Squirrel Elliot

You don't have to be that accurate, a close adjustment would be ok. What you want is the thtottle butterfly to be almost completelly closed (when the electric choke is completelly warmed up and the fast idle cam to the lowest position) so that the idle circuit of the carb works properlly. But it must not be all the way closed because the butterfly will bind on the carb's body chewing it bit by bit. To avoid this you have to give a bit of clearance so that the buterflly bottoms on the adjusting screw and not on the carb body.

Bill, '67 bug.

Reply to
Bill Spiliotopoulos

Thanks, Bill.

-- RJS

Reply to
Mike Rocket J. Squirrel Elliot

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