Re: Headlamp repair on 530i (E39)

Are you sure that the headlight adjusters have not broken? This is common, even just from being jarred by bumpy roads. I've replaced both sides once already.
See the web page below. The last diagram are of the adjusting parts that break.
http://www.realoem.com/bmw/partgrp.do?model=DT62&mospidG546&hgc&fg 
Good luck
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