AC Evaporator Box in 1982 300 TDT - Removal

Before you attack the evaporator look at the top of the receiver-dryer. It may have a brass hex plug into which is soldered a 1 or 2 mm wire blow-out plug. The solder breaks down and the plug loosens or blows out and the refrigerant is lost. It happened to my '80 and recently here to someone else who also couldn't find the leak.

Unfortunately, 123 body evaporators leak a lot.

It is not that bad a job. I have done a hundred of them.

You did not have to remove the seats....

Disconnect the heater hoses at the firewall outside. Disconnect the AC hoses inside at the bottom of the expansion valve. Disconnect the main vacuum line going to the switchover valves. Unplug the wires going to the blower motor and evap sensor. Disconnect the 2 evap drain hoses going thru the tunnel floor. Remove the 2 straps. Lift out heater case assembly. Place on work bench. Remove lower section. Slide clips hold it together. Evaporator is in bottom of case.

"-->> T.G. Lambach

If the evaporator leaks, then you should be able to see the dye on the windshield...assuming you did select bi-level AC mode.

Most common leak is at the expansion valve so take a look in there between your firewalls.

You are thinking of the 126 body when you say 'between your firewalls'.

HE HAS A 123 BODY. A 300TDT is a 123 body turbodiesel station wagon!!!!

Do you read at all before you type???

A 123 expansion valve is under the glove box left side, INSIDE the car.

Nah... I was thinking of W124 as in my car... 95 E300D. When I got mine... whoa... massive blowout there.

On May 28, 7:49 pm, "Karl" wrote: Karl I think your response is combative and unnecessary. When someone responds to a request for help I appreciate their efforts. There is nothing to be gained by making a comment like "Do you read at all before you type?" Obviously if someone had not read the post they would not be responding whatsoever.

Please refrain from such comments in the future, especially, but not limited to, threads that I initiate.

Thank you.

I have already removed my expansion valve. Not doing so when I replaced the compressor and the cleaner (I have a new cleaner, so I don't think the solder on the plug is the problem) is probably what caused my evaporator to blow. The valve was old and crudded up and did not equalize the pressure properly. My AC place advised against doing the expansion valve, I realized later, because of the labor involved.

But then I did the research I should have done first and learned the function of the equalizer valve and then understood how essential it is to replace that valve when you do a new compressor because if you don't you will likely blow out your evaporator.

It really isn't much, however to just do that job, because you can get to it by just removing the glove box on my car. But it is much easier with the seats, console and instrument panel removed. I am not a small guy and I don't fit in there unless I remove all that stuff.

Paul Fretheim

messagenews:trK6i.214$ snipped-for-privacy@newsfe12.lga...

I had a hell of a time finding any dye despite the fact that three charges worth had leaked out. Finally I can see some flecks of dye on the drain hose coming out of the evaporator box, so now I know I am not wasting my time tearing the car apart.

I don't mind taking the seats out. It's only about 5 bolts per seat. My engine is being remanufactured right now and I am glad to tear everything out and clean all the carpets and stuff. I got rid of all those idiot warning beeper connections a long tme ago.

I learned one thing the hard way just now though. Don't try and machine wash those thick custom sheepskin seat covers, even on the delicate cycle in Woolite. I destroyed a $250 seat cover. Then I carefully hand washed the other one and the arm rest cover and the head rest covers and they came out fine. I figured out that the hides get soft when they are soaked and when the washer spins it rips all the wool fibers from the hide. But when you hand wash, if you are very gentle with the sheepskin until it dries, they regain all their strength and are just fine.

How about I don't reply at all and take my 28 years of MB dealership experience and know-how somewhere else?

No info is 100% better than wrong info.

messagenews:trK6i.214$ snipped-for-privacy@newsfe12.lga...

experience and know-how

Bad idea ;)

True.

Ximinez

experience and know-how

I figured you wrote that because you supervise mechanics for whose work you are responsible and have to keep them in line.

But this is a charity.

Paul

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