98EB A/C issue

My 98 Explorer SOHC A/C stopped working late last summer and the dealer indicated that the accumulator (drier) was seeping and had some rust issues (blend door is OK). They recommended replacing it and the pressure cycling switch but wanted over $500. I decided to wait till after winter and did some research and discovered the accumulator is pretty easy to replace so I may try to do it myself.

My questions are:

1) Since the AC is completely warm, even on max AC do I need to worry about taking it somewhere to recover the R-134? I wouldn't think there is any R-134 in the system to hurt the environment anyway as the AC does not cool at all. 2) How do you discharge the system? Do you need to disconnect the compressor somehow and run the truck for a few days? Or do you simply use the Schrader valve on the low side (same port that you add R-134) and let it out? 3) Anyone know how much R-134 is need to re-fill after a complete discharge? 4) What would cause rust in the accumulator anyway? I though the system was full of refrigerant oil to prevent that.

My basic plan is to replace the accumulator myself and then take it somewhere to get the system leak-tested and recharged.

Reply to
Al Williams
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$500 seems like a lot I just had this repair done last week on my '97 EB last week at the local shop. The shop is in NYC. Here is a breakdown of the bill. Part Dryer accummulator part Price 66.85 Labor to replace part Price 92.00 Orifice tube and O-rings Price 73.60 (labor) Charge system Price 135.00 Orifice Tube (part) Price 31.60 Total: $399.05 New York Prices are pretty expensive. The '98 EB may not use the orifice tube and use the Drier accumulator that has the orifice tube built in.Evacuating, recoverifng the coolant and recharging the system requires a pretty big machine. BTW I have the SOHC engine on my EB.

Reply to
Stephen M. Gluck

Thanks for the info, my price may not be too bad as I'm in CDN dollars.

You may be interested in this little tidbit I found on the web regarding rusted accumulators. Apparently it is a known issue on 1996-1998 Explorers:

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I'm going to Ford and dealer and try and reduce the prices based on this information. I may still do it myself, but I need to know how to safely depressurize the system.

Reply to
Al Williams

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