2001 Ford Explorer EGR excessive flow

Jul 23, 2007 1 Replies

I have a 2001 Ford Explorer 4.0 w/ 78K miles.The CEL came on a couple of months ago. I had Autozone check the code which indicated EGR excessive flow. Any suggestion as to the cause?


Most of the time this is a false indication, due to a bad DPFE sensor. No way to tell for sure unless the system is tested. There are other possibilities, from disconnected tubes to a clogged EGR valve, to a bad solenoid. All these parts are inexpensive. Probably an hour of labor to diagnose and replace a failed part, at most. I wouldn't expect to pay more than $150, hopefully less. If you are a gambler and not afraid of bruising a knuckle, replace the DPFE yourself and see what happens. Nothing more than a small wrench (can't recall the size) needed.

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