98 TJ header cracked

Apr 03, 2004 15 Replies

Helped a bud yesterday get his 98 TJ 4.0 ready for the season. He mentioned he thought he had an exhaust leak, so I took a look. Did he ever! The headers are cracked all the way around on one of the tubes right where the final two go into one. Is this a 'normal' occurrence? Should we look for a sinister cause, i.e. bad motor mounts or the like? Has anyone dealt with this? Obviously, the header has to be replaced, any suggestions? What's it going run him? Don't think we're going take this one on in the backyard.



TIA, Shamus in CO Reply to group, execrable spammers!



BTW We HercuLined the entire inside of the tub. Man, that stuff makes it look bad a$$!


Other will give you more info...but headers seem to be one of those things that is "expected" to go!

How much of a pain was the herculiner. Gotta pretty well take EVERYTHING out eh?! Cost?

It is a design flaw. You may want to check out this website for a replacement.

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I've got an 02. Does that mean I'm not prone?

Yep, those should hold up just fine. My dealer replaced my cracked '97 header with the newly redesigned '99 crack-resistant header and 95,000 miles later, it's still fine.

Jerry

-- Jerry Bransford To email, remove 'me' from my email address N6TAY, PP-ASEL See the Geezer Jeep at

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How much does a Borla header run,about? I happened to have called the Banks 800 number,today.They want $450.00 for their stainless header.('02 Wrangler)....$300 for the cat-back. Anyone know where to find them cheapest? Thanks,Hank.

bishop manifolds in dallas sell oem style for 125 shipped to your door... I replace 2-5 a month on my used tjs it is very common they crack at 60K + miles

-- Jarod Sprauer

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281-807-JEEP (5337)

The herculiner wasn't *that* bad to do. The only thing left in the tub was the dash. He bought the kit that comes with everything you need for $100, I believe.

Shamus in CO

OH...you guys did it yerself? I thought this stuff had to be "sprayed" on like a stucco type deal....

Or did you guys just rent a sprayer and go at 'er!

What's the R rating on that stuff....more/less quiet?

No, we got the paint on stuff. The kit came with rollers and a brush. Quieted things down a bit too, granted, the carpet was out last time we went wheeling.

Shamus

I have a Banks header on the way from 4x4groupbuy.com for $395 shipped.

4wd.com wants $399 for it +shipping and/or tax. Sounds about right on the factory price but they will dicker a little bit just not enough. Call Jason or Justin at 4x4 group buy for the best price.

I opted for the Banks vs. the Borla since I have a very early model '97 (made like 5/96 i think) so the Borla would have required cutting/welding that is beyond my skills and availiable tools. The Banks should be a bolt-on replacement.

Oh, and the cat-back stinger system is $265+ $30 shipping from 4x4 GB too.

Shawn

I know I could look this up on their site...

How thick is it? Multiple coats required?

Got mine for just under 400.00$. This was for an XJ though.

-Bill (remove "botizer" to reply via email)

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