fuel pressure q, 4.0

Oct 07, 2004 8 Replies

Stinking rough idle will not go away but I think I've found the problem with the miss after heat-soak. There is a TSB for putting insulation around the #3 fuel injector.



Anyhoo..


- Fuel pressure, no run, 33psi



- Fuel pressure, run, 33 psi



- Giving it the gas I notice the pressure does fluctuate quite a bit but returns to steady with engine rpm. Might be the pump having a hard time keeping up with surges?



- Take the vac line off the fuel rail pressure regulator, run, 40psi



- Engine off after run, 30psi then.... The fuel pressure gauge creeped up from 30psi to 36psi and vaporbubbles come out the drain hose when I dumped it.... Boiling fuel. :(



Guess I could wrap the injectors with insulation and insulate the fuel rail.



Does leave me wondering if this is "normal" to have some buildup after a shutdown.



To top it off, the only place around here I could find a good fuel pressure tester with release drain was Sears.. OW. Oh well, the tester should last a good long time and it qualifies as a new toy. :)



Haven't left the gauge on and put it under boost, the hose isn't long enough to reach where it can be seen.



My thoughts are now circling around both a week pump and one or several faulty injectors, plus heat soak.



Feeling a shotgun solution coming up. :) Any suggestions on pumps or should I swallow the lump and go OEM? Otherwise it would probably be NAPA.


Hmmm, my '97 FSM says 39 psi at the rail. :)

Jerry

Jerry Bransford did pass the time by typing:

32 is what my FSM says, but I've come across several references to a newer, higher pressure pump refit. Sometimes I wish this thing had a carb. Carbs I can rebuild. Fuel injectors I can just look at and scratch my ass. :/

Gonna throw some fiberglass insulation and high temp tape around the injectors and rail.

Or punch a few dozen louvers in the hood. :)

L.W. ("ßill") Hughes III did pass the time by typing:

I like that last page.

14-13, installation, (3) .."Tighten fuel rail mounting bolts and nuts to 11N.m (100 ft.lbs) torque.

Yowsa! 100 ft.lbs on a 10mm nut into the intake manifold? yea... ooookay.

Try 10 n.m == 8 ft.lbs

The 2000 TJ FSM calls for 49.2 plus or minus 5 psi at the test port on the fuel rail.

If the pressure is below 44.2psi, check for k>Hi Doug,

Whoops, I meant to say 49 PSI for my '97, not 39 PSI... fat fingered it!

Jerry

Well, the Jeep is back from Sooner Auto where they did a compression check, leak down, and checked the injectors. All within spec. (forgot to get a copy with the numbers) :/

Anyhoo, that has it down to one last possible problem area that I didn't want to mess with.

Way back when I did the exhaust header the gasket may have gotten sqooshed improperly or had a fault and some exhaust is getting back into the intake. (basically acting like a stuck EGR valve would)

BAH!

Oh well, looks like I'll have something to do this winter cause for right now I'm done farking with it. :) The Jeep runs and I'm going to go play in the mud.

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