Hi All,
A while back I mentioned our low mileage 1.6 V Meriva (A) started being intermittent re starting. This was accompanied by the ignition light coming on and staying on (but the (new) battery was charging fine) and the fuel, rev and speed gauges being random (on / off).
However, if it started (and it generally did if left) it would run and restart fine (as long as you didn't leave it too long).
Anyway, after being distracted by the constant rain, the central locking on the 93 Astra (now behaving itself) and swapping the engine for a spare on daughters motorbike, I've had a chance to look at the Meriva again re the ECU plugs and their wiring (couldn't see anything obvious) and just now, had the instrument cluster out to see if it was the dreaded 'Corsa C dashboard plug problem' (it wasn't, it's on an umbilical cable that was clean and plugged in fine).
So, I spin the engine over, I see RPM coming up after a few seconds on my OpCom OBD reader (~225 rpm) and have everything good on al the diagnostics except now I'm seeing '-40 DegC' on the air and coolant sensors (? [1]) and the fuel pump is shown as 'Inactive'.
If I give it a puff of Easy Start it fires a couple of times so I know its got compression / ignition etc.
When it has started it runs fine and has never stopped or failed to start straight away (from hot at a petrol station etc).
When getting the instrument cluster out earlier I was able to check the connector to the immobiliser / key reader and that looked fine (and it seems happy with the keys and knows which is in each time etc) and I've just had the glove box out in the hope the BCM would be behind there but it wasn't, so, if for no reason other than I can say I've had it out and checked all the connections and they were ok, I'd like check the BCM over next. I've still to do any less than obvious earths (all very clean so far) and then I'm not sure what's next. At least if it stays a non-starter someone might be able to get a better handle on why?
FWIW the same fault codes exist as from the beginning:
OP-COM 100219a - PC based diagnostic tool OP-COM - KW2000 Communication Window> 2004 (4)|Meriva|Body|Body Control Module Total number of fault codes: 2 U2105 - CAN-Bus no Communication with ECM (Engine Control Module) (00) - Present B1485 - Exciter Current Generator Terminal 61 Circuit Open (09) - Not present
And:
OP-COM - KW2000 Communication Window> 2004 (4)|Meriva|Engine|Z 16 SE P1615 - Wrong Vehicle ID from Body Control Module (00) - Present P1616 - Wrong Vehicle ID from Instrument Control Module (00) - Present U2107 - CAN-Bus no Communication with Body Control Module (00) - Present
... but I have no idea why the ECM can't see the BCM (and visa versa) when I can talk to both (unless there is a OBD interface path to both but an intermittent (now broken) path between them)? After taking the backs of the ECU plugs the other day, looking for broken wires it started afterwards and I took it round the M25 for 30 mins, just to get some charge back in the battery.
So, if I get the BCM out and that 'looks' ok (clean connectors, no moisture inside etc) I'm not sure where to go next?
Cheers, T i m
[1] Which I assume suggests they aren't connected?p.s. Oh and now I find daughters Corsa C drivers door remote central locking doesn't work ... 'that stopped working a couple of days ago and I forgot to tell you Dad ...' so that will be something else on the ever lengthening 'to do' list. ;-(