Hi Jim. Well I've just installed a new Rad and am about to take the car out to test. I noticed when refilling the whole system with water it only took 6 pints instead of the stated volume of 10.5 pints. This may have been because some water was left in the system when draining. If it still overheats today I'm going to replace the pump. I know it spins Ok and I've checked that the impellor is rotating but maybe it's slipping or something at high revs. It's not a genuine VW part. I changed it years ago, long before this problem became apparent, with a made under licence one. If that doesnt work I guess it must be the engine galleries clogging up. I heard somewhere that the constant heating and cooling that goes on within engines causes a chemical reaction on the gallery walls and leads to hard scale forming. If that's the case it's a real bummer and I guess means a new engine. Thanks a bunch for your help.
Roger
Jim Behn>Well in the summer where I live my 84 would turn on the fan fairly