Miricle of miricles...ok, pretty simple fix really. I'm rather embarrsed while scratching my head. I'll get to this and the fix in a moment...
Local Cummins seemed much more in tune than the Dodge guys as they didn't know what was wrong, what couuld be wrong, and not sure where to start. Cummins didn't want $95 to throw it on machine as Dodge did. It doesn't need a machine. it's needs a real mech who knows the engine as it has to be a simple fix, just because of the symptons. I'm not a mech, but do repair things and know the difference between something major and something minor. It's just a gut feeling and the symptons.
Cummins said $90, then 50 to hook it to a computer then time to read it and it came out to $240 just to see if there was anything wrong. No thanks.
I heard our area (Virginia Beach) finally has a diesel place that is about power, not big rig repairs. Went there this morning. The man who looked at my truck drives the same thing as well as a newer dually and is in the Navy as a Nuc Mach Mate. We speak the same language.
I told him what I noteced and thought, the overflow valve replaced, etc... We went for a ride. It wasn't too bad and he liked it for the most part. I said the throttle plate is slid all teh way forward. He didn't like that as the power wasn't there for that simple mod. I asked him if his foot was on the firewall or in a more normal position like his truck. That got his attention. Back tot eh garage. Throttle has a lottle of play in it. Yep. that's why I said I'm not getting WOT. Didn't take long from there. I told him Dodge had done a recall to replace the throttle cable but it looked different than the new one I had already replaced on it (new style). The one they put on wasn't the old style or the new style. It's different.
He made a quick spacer to take the slack behind the pedal. Lo an d behold, the truck runs like it did when I forst bought it. I'm putting the old cable back in.
(if you're confused, the original cable frayed and Dodge had a new one out. Dealer said no recall even though NHTSA said there was. I bought the new one, repalced it myself and called Dodge. A friends brother worked for them in their main hq in their quality dept. That helped. The faxed me the paperwork to give to the dealer for the recall and sent me a check to pay for the cable I bought. Dealer put the new cable on and gave me my new cable back. Sweet!
Now the embarassment. I never noticed a loss of power or slack in the throttle from that time. I did notice that over a year to two years time, power was slipping away. I thought my truck was dying.
Nope. Overflow valve spring broken and now throttle cable bad. It's running really sweet now. I've got power! My foot isn't embedded into the firewall trying to get it to move. To be honest, with the slack in the cable, I didn't notice my foot sinking into the floor before power came on. Seemed pretty normal. Now my foot barely moves and i'm honking
- Pretty easy to pass on the freeway now, as well as take off from a dead stop.
I did feel blessed and that God was allowing me to play a little so I am going to put in 3k gsk, kdp fix, 3 pod gauge set, timing checked and tweaked, and a #8 TST plate installed. He's going to do that in 2 weeks (he's only free weekends, Scott, not the business). I thought about a #6 plate but looking at TST's site, the #8 seems best for tranny life. A #10 isn't rec'd for some reason. I know I've read online that taking a
10 and then grinding is fun, but TST says 10's are n/a.
Anyways, there it is in long form.
Short form? Stretched (or wrong throttle cable installed by dealer.)
John