'97 Explorer Limited, V6 SOHC:
I've been trying to silence my serp belt since I replaced it a few months back. I noticed that the smooth idler pulley (above the fan and to the right of the alternator) seems to have originally been coated with something grey (and perhaps, "non-slip"). Mine is quite worn and even shiny in spots with bare metal showing through (perhaps 50% of the surface). I've tried washing the belt and pulley to degrease them. Better now, but only slightly.
With the pulley surface so obviously worn, it indicates the belt has been sliding over it. But I don't know how long it's been that way. The original belt never made a sound, just got cracks in it, which is why I changed it. Maybe the pulley has been ths way for a long time and isn't a problem.
Anyone know if the pulley actually has/had an anti-slip coating of some kind? I may try to buy a replacement, but rather than a shot in the dark, I thought I'd ask for a second opinion here.
thanks,
HK