Retired,
Can I ask about the mode of failure? You surely have a pile of these sitting around at this point.....and can stuff one in a vise to operate the lever and monitor whether or not it pulls/pushes or if you have a diaphragm/check valve failure. I know this doesn't duplicate the exact stroke of the pump lobe, but what do you have to lose if it indeed fails on the bench and you cut it open to investigate? I think you've gone beyond the one or two "bad" pumps off the shelf.
Just in case -- the hoses also fail (soften) internally, so that under suction it closes itself off to flow. With a low level in the tank, you'll get nothing.....worth checking if your flexible lines at the tank feel soft, but you're a bit early at 1989...
Jon