Hey all,
Review:
1.6L, 104K, very early 1990.I ran a compression test a while back, showing very low dry compression in cylinders 2 and 3, with OK dry compression in 1 and 4.
Review, as follows:
*** Dry/wet (difference)----------
1: 146/182 (+36) [front] 2: 126/152 (+36) 3: 112/134 (+22) 4: 155/192 (+37) [rear] ***2 and 3 are below Mazda spec. After getting good help from you all, and learning about this as I went along, I resigned myself to having ring trouble. I was not looking forward to the rebuild task, to say the least.
But now that I have time to tackle a rebuild, I borrowed a full-on
90/100 psi 20 gallon air compressor rig and did a real deal leakdown test to pinpoint the problem before I started.I found this...
All 4 cylinders leaked fairly substantial air out the exhaust, with the middle two quite a bit more. No bubbles in the radiator. No air from the PCV. No air from the intake. No air from the dipstick.
Other notes:
The crank was replaced at about 70k due to the infamous nose failure. I do not know if the main seals were replaced, nor any bearings down there, but I have to assume the rebuild was competent and at least the seals were replaced. It was done for the previous owner. So I safely count the lower end as solid.
The engine overheated at 95k due to a radiator failure. The stock exhaust manifold is cracked at the 4 to 1 joint, fairly significantly.
Gas mileage is below avg, about 21 in town, 26 highway. Engine noise is above average.
Qs:
The exhaust valves are shot. Question is, how do these things fail when overheated, if that is the cause? If not the overheating, are these known to wear prematurely for some other reason? Is it possible the head has more damage that simple valve seats or the valves themselves? Should I go ahead and have all the springs replaced? (ie, are they compromised when overheated?)
The compression will go up after the valve job. Based on the halfway decent numbers of 1 and 4, am I likely to see 170 across the board? That would represent very good numbers for a 104k engine and make me a happy camper.
While I've got the head off, what else should I consider doing? I have the enthusiast manual in the mail, so I'm relying on the group and sites for my info now. I do plan the cooling reroute mod and will work to correct my low heater output I asked about a few days ago. I'll polish the intake manifold and work up some kind of CAI. As for the valve seats, I'm debating single and 3 angle. I depends on the cost. I'd like to either polish or chrome the valve cover.
Doug