Symptoms - seems like fuel starvation under load. Idles smoothly, and runs fine under low/normal load, but cuts out up hills etc. No CEL. No black smoke - it just dies. Have replaced filter as first step. Used parts supplier has a bin full of used pumps for about US$60 each, and doesn't sell many or hear of many failures, so he suggests that it's the AFM rather than the pump or relay etc. He could be right, but it doesn't seem like the AFM to me, as it's running very well/smoothly under low load, not hesitating etc on acceleration etc and only starts cutting out when it's been under load for 10 seconds or so. I also checked MAF signal voltage, and that's looking okay (I think), at warm idle, it's steady at around 1.4v, signal voltage increases and falls smoothly, it's steady at about 2.5v @ 3,000 rpm. But, I also hear that the AFM unit failures are related to internal dry solder joints, so it might test okay but fail on road test. On the other hand, the pump also seems to be operating as normal, can hear it when the ignition turned on, and it's cutting out after about 5 seconds. (not sure if that initial 5 second run is just based on a timer circuit though - the fact that it cuts out "as normal" might be meaningless wrt fuel pressure) I don't have a fuel pressure gauge, but the fuel hoses feel much softer at idle than I'd have expected if they were at about 34psi (FSM spec). Any suggestions appreciated for "next step"? Should I go out and buy a fuel pressure gauge, or perhaps set up some long leads for multimeter probe to see if I get some strange readings from the AFM when it's on a test-drive?
- posted
13 years ago