Hi,
Got a starting problem on my `95 306 Dturbo. To clear things up first,
> i have replaced glow plugs with genuine ones (tested them too, all ok)
> , performed cylinder head leakage test (All Ok) . It has a brand new
> Bosch battery on also.
OK.
out lots of white smoke (unburnt diesel?) if i leave the light to go
> out and leave a further 10seconds it will fire straight up with no
> smoke or misfire. When the engine is warm it will chug and fire up
> anywhere from 3 cranks to maybe 10 cranks, and chucks out clean white
> smoke but no misfire. Sometimes it can fire up perfect. If the car is [...]
Strange, it has all the signs of duff glow plugs. Have you checked you have power on all of them ? Another point is, if you checked the resistance of them, I'm affraid that low-cost multimeters are inaccurate with low values.
The behavior you describe (i.e waiting a little after the light goes off and starts fine) is pretty common.
These cars (like any car for 20 years or so) have a PPR-box (Pré-Post chauffe Rapide - fast Pre-Post Glowing), this means that the glow plugs' control box supplies them for about 10s (yellow light on), and for some time after the light goes off (some seconds). You can hear the relay click when you turn the key on, and click another time a little while after the light is off (usually 5-10s). The second click is the relay deactivation - this is only here the plugs are off.
It may also be caused by some air into the fuel circuit, but usually causes a "constant" starting problem. My brother's '91 205 has developped such a fault when it is parked for a while (some weeks).
Regards, G.T
205 Diesel & turbo-Diesel :