Most common form of tire wear indicating worn struts is "cupping" - you may not see it, but can feel irregularities in the tread by running your hand over it. (try this with a glove first, to insure you don't get cut by bits of metal or glass that may be stuck in the tread) Would be created by struts losing damping effectiveness and thereby allowing excessive tire movement in response to road irregularities. Edge wear or center tread wear would be indicative of alignment problems or incorrect inflation pressure. My own idea, is that I do not replace struts solely based on mileage. As long as they perform well and are not leaking, I leave them in.
--------------------------------------------------------- copied from someone else: Best test for a shock (short of dyno-testing) is to drive it fairly aggressively - but carefully - over rough road. If the car remains under control, then the shocks are, likely, okay.
If one end or the other tends to "wash out", then new shocks (or struts) are indicated. ================================== The "test rig" that Jason refers to is known as a shock absorber dynamometer.....and I own one.
Basically, it gives you a graph of the pressures produced as compared to the shaft velocities at which they are produced when the shock is moved at different speeds - ranging from a shaft velocity of one-inch-per-second to
20 i.p.s.
Basically, a shock that creates 200 pounds of resistance pressure while
moving at a shaft velocity of five i.p.s will better control a car than a shock that only produces 100 pounds of resistance pressure at the same shaft velocity.
We use these graphs a bit differently in racing applications to "fine-tune" the suspension with shocks, but the above information is pretty much all you need to know for standard passenger automobiles....more shock pressure at a given shaft velocity controls better than less pressure at the same velocity.
When internal valves and springs weaken and wear out (imagine how many cycles a shock valve control spring experiences in 50,000 miles of compressing to open and close the valving each time the shaft moves in or out) , they allow fluid to pass more easily at lower pressures - usually with no external leakage to suggest that any sort of problem exists.
The so-called "bounce test" only tells you if a shock will control a car while negotiating "Mickey D" parking lot speed bumps at less than five mph with a carload of rug rats and Happy Meals.
"Hand-testing" a shock off the car moves the shaft at a velocity of approximately one-half i.p.s.
A shock can "feel" good at slow "bounce-test" or "hand-test" speeds of one i.p.s. or less because it is only passing fluid through its designed, low-speed, bleed orifices and/or bypassing the seals, but be a complete
failure at higher shaft velocities once it gets up onto the valving....sometimes, actually providing less resistance at five i.p.s.
then at "bounce-test" velocities once the valves open up.
On a smooth road, the shocks will likely be working in the 2-6 i.p.s. shaft velocity range....which simply cannot be duplicated by bouncing on the bumper of the car.
Best test for a shock (short of dyno-testing) is to drive it fairly aggressively - but carefully - over rough road. If the car remains under control, then the shocks are, likely, okay.
If one end or the other tends to "wash out", then new shocks (or struts) are indicated.