MY SITUATION IS: About a month ago someone totalled my '78 Bus. It had a great 2L engine so I bought a '75 Bus with a questionable engine and had my 2L swapped into the '75. When I bought it the guy was honest with me and told me that there was some problem with sputtering-out to no power from time to time. Even AFTER the engine swap I experienced this problem, so I suspected the fuel pump. After swapping pumps, and putting in a new fuel filter, it ran fine for a short while. Then .. same problem again. Loss of power, then barely able to run past idle. Now I suspected the gas itself. I just pulled the filter that's only been on for 20 or 30 miles and it is JAMMED with rust ... red chunky granular 'powder'. So -- I now see that the problem all along has been a gas tank that is rusting out. MY QUESTION IS, is there a way to flush out the tank without having to R&R the engine? It LOOKS to me, from underneath, that the only way to get the tank out is by removing the engine! ... the Muir book [How to Keep Your VW Alive...] mentions that it is good to take your tank out and have it cleaned, and he actually says, "Over the years it probably has collected rust and much dirt. Remove it -- it's easy -- and have it steam cleaned at a garage." But there is no mention anywhere in the book of HOW to 'remove it'. (He also goes on to describe how you can easily have the inside permanently coated to stop the rust.) I'm in a situation where I just really dont think it would be worth it to me to have the engine removed again to get at the tank. Is there a way to get it out without this? Or .. to 'flush' the tank without removing it? Or, does anyone know if there some kind of product that will somehow treat the tank-rust by being added to the gas?
Much Thanks,
Aaron in Seattle