740 ignition switch removal - the easy way

For those of you who have done this a few times, you may have found a way that works for you. For those of you who have yet to replace this switch - this may save you a little blood, sweat and tears.

Tools: Flat-tip screwdriver, standard length Flat-tip screw driver insert tip (hex shaped, about an inch long, commonly found on ratchet screw drivers where you can use many types of tips interchangeably) Phillips screwdriver Telescoping antenna magnet (commonly used to pick up dropped metal parts) I HIGHLY urge you to have this! Large ice chest or long flat bench to lay on. Padding for the bench like a blanket or foam padding. Pillow or padding as a head rest Flashlight

Disconnect the negative battery cable.

1-) Remove the plastic cover beneath the dash, over the brake and accelerator; note the white plastic slides this mounts in.

2-) Unscrew the radio amplifier unit and set aside (don't unwire it, just move it aside to gain clearance.

3-) Place a large ice chest (cooler), or picnic table bench at an angle, butted against the open, driver side door jamb. This will be a "table" for you to lay on instead of sitting in the seat, or having to lay on your back on the car floor. To access this switch you need to be on your back facing upwards and comfortable.

I used a foam egg-crate from my bed, laid on top of an ice chest, with a pillow on the driver's side floor. Once I was positioned correctly and comfortable, I could do the job patiently and carefully.

4-) Using only the flat-head insert (about 1 inch long), unscrew the lower screw (left side) on the switch with your fingers.

5-) Using a flashlight to see, unscrew the upper screw with a standard screwdriver. Remove the switch.

Installing a new switch:

6-) Place the new switch on the ignition - it can only slide on one way.

7-) Insert the lower screw and snug it with the hand-held flat-tip insert using your hand only.

8-) Using the telescoping antenna magnet tool, put the upper screw on the magnet and use the magnet tool to insert the upper screw in its hole and gently turn it as many times as you can. Carefully use a standard flat-tip screwdriver to snug it into place.

9-) Sit in the driver's seat and with the left hand hold the switch into place while turning the ignition key back and forth with the right hand. This is to firmly seat the switch. Don't let go of the switch. Holding the switch, lay back into position and tighten both screws.

10-) Reinstall the radio amplifier

11-) Reinstall the plastic cover, noting the slide mounts.

12-) Reconnect the negative battery cable

The key things here are the magnet, the small flat-tip insert, and the flat bench to lay on comfortably.

Good luck!

Reply to
Jamie
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Uzytkownik "Jamie" napisal w wiadomosci news: snipped-for-privacy@i40g2000cwc.googlegroups.com...

hmmm...I've done this many,many times. I need 2 minutes to do it,..and one litlle screwdriver. I've put out the indicators (km/h, RPM etc.) and screw the switch and discoonnect it, put the new switch srew by the little screwdriver,..put in the clocks and this is the end.

Good luck!

Reply to
sq1euo

Once you've done it once or twice it becomes easy. My first time I screamed and cursed like a school boy as I was scraping my hands and not being able to access two little screws that were "right there" - but I couldn't get to them. All the while twisted and contorted in pain.

Reply to
Jamie

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