I bought an '87 Jetta for a low price because it Needs Work. The engine starts and runs reasonably well but the clutch will not disengage.
I am an experienced D-I-Y mechanic but this is my first Volkswagen.
The clutch pedal is at normal height and has normal free play. I removed the clutch cable and it is perfect. While doing that I heard a "clunk" and discovered the press fit transaxle end cover (with the VW logo) had fallen out. It had been removed at some previous time and reused (even though it should have been replaced). Somebody has been into this tranny before me.
I removed the clutch release shaft and clutch lever. No wear, no cracks. The clutch release bearing (throwout bearing) rides suspiciously deep in its bore. I removed that bearing and the clutch pushrod. They look fine.
What am I up against? These ideas come to mind.
1) A four-speed pushrod was installed in this five-speed transaxle. What is the length of the five-speed pushrod?2) The clutch pressure plate diaphragm spring is fractured.
3) ???Please advise.
Daniel B. Martin