What is your fuel pressure before and after the noise starts?
The main (external) fuel pump on my 92 cabriolet bought the farm. I
> replaced it with a Bosch purchased from the nearest VW dealer. The
> new fuel pump worked fine, but after about 5 minutes, it started to
> whine really loud. I called VW parts and they said "bad fuel pump"
> and sent me a replacement. After installing it, the same thing
> happened. Noisey after about 5 minutes. VW service says "can't be a
> bad pump, must have been caused by the transfer pump going bad." $95
> later, new transfer pump installed, still noisey after 5 minutes. VW
> says "you killed the new pump. Send me $350 and we'll send you a new
> fuel pump." $350 later, new fuel pump installed, still noisey.
>
> So far I've replaced the fuel filter, cleaned out the tank, replaced
> fuel lines, replaced transfer pump and replaced fuel pump, but still
> have the noise. VW shop is 90 miles away, so the option is to tow it > down there.
>
> Question is, am I overlooking something that might be causing the > noise?
>
> Thanks in advance.
> Roy