Delayed start problem

My '95 2.5 AX5 YJ has a strange problem, usually in the morning when it is cool. When the key is turned to run, the check engine light does not turn on right away. There is a delay of a few seconds and then the relays in the power distribution box under the hood start to click rapidly. Once this happens, the fuel pump runs for a short while and the jeep can be started. It seems like the computer is not aware right away that the ignition has been turned to run. If I immediately turn the key to run again (after first returning it to lock) the check engine and fuel pump turn on normally. After letting the jeep sit turned off for about 5-10 minutes, the problem will return. Later in the day when it is hot, this almost never happens but it does once in a long while, usually after sitting turned off for at least a few hours. What could be causing this? What could cause it to work fine on the second try?

Thanks

Reply to
nrs
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You are giving the classic description of a bad main power connection. I would suspect the body's ground connection first.

The power takes time to arc the bad place and connect. Heat can expand connections tightening them up. Once arced the connection can work for a while also. This will get worse usually sooner than later.

Mike

86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00 88 Cherokee 235 BFG AT's - Gone to the rust pile... Canadian Off Road Trips Photos: Non members can still view! Jan/06
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Reply to
Mike Romain

Reply to
FrankW

Following your advice posted in previous threads I have done the following:

1) cleaned claps and installed new battery (it was old anyway). 2) cleaned the engine ground connection behind the dipstick bracket 3) cleaned the ground connection on the firewall just to the side of the battery. 4) cleaned the positive connection to the power distribution box

There are a few more ground straps though. That about the heat expanding the connections makes sense. Thanks!

Reply to
nrs

I forgot to mention I removed the relays, cleaned the connections, moved them around, then decided to replace both the fuel pump and ASD relays. No change in behavior, but now I have spare relays! Thanks

Reply to
nrs

Sounds normal to me, you must give the computer time to run it's diagnosis. A common reason why the on board error code is not displayed, people won't wait before starting the on and off sequence. God Bless America, Bill O|||||||O mailto: snipped-for-privacy@aol.com

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Reply to
L.W. (Bill) Hughes III

Thanks, I'll keep this in mind but I'm afraid that one day it just won't start if I let it go on like this. In fact, on a recent trip to the mountans where it was pretty cold, I had to be towed part way down until it just decided to start again. It seems the cold is a major factor here.

Reply to
nrs

Reply to
L.W. (Bill) Hughes III

How's the battery voltage and fluid level?

Reply to
DougW

Bill, The starter always works fine (always cranks). But if the computer has not provided a ground to the fuel pump relay, it won't start and run. Both the check engine light and the ASD and fuel pump relays are supposed to get a ground from the computer. I don't know if it is because the computer is not getting 12v from the ignition switch or if it is unable to get a good ground.

Latest test: I put a test light on pin 5 on the computer data link connector to see if that point was getting 12v as soon as the ingnition switch is turned to run. It checked out fine, but the check engine and relays still have a (this time) 6 second delay before it turns on. I'm now thinking it is either:

1) the wire from the data link connector splice to the computer that, or 2) the computer has a bad ground connection (even though I cleaned it already), or 3) the computer or its connector is going bad.
Reply to
nrs

I got a new battery soon after the problem started. It checks out fine, I'm pretty sure it must be something else.

Reply to
nrs

One more thought for you.

There is a recall on your emergency brake lever and the ground for the fuel pump bolts onto the frame of this lever on your 95 YJ. There have been posted 'fuel pump' and 'ECM' 'failures' right after this job is done if the wire doesn't get hooked back up. Maybe your ground there is bad?

Mike

86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00 88 Cherokee 235 BFG AT's - Gone to the rust pile... Canadian Off Road Trips Photos: Non members can still view! Jan/06
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Reply to
Mike Romain

I'll check that one ASAP. Thanks.

Reply to
nrs

Reply to
L.W. (Bill) Hughes III

too:

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it now sounds like the> Crankshaft Position Sensor without it's cue nothing happens, except the>

cranking:

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God Bless America, Bill O|||||||O> mailto: snipped-for-privacy@aol.com

I cleaned the CPS connector but the sensor itself could be bad. Can a bad CPS keep the check engine light from turning on right away? I think the computer allows about 3 seconds to get at signal from the CPS but I don't know if others have reported the check engine light not lighting due to a bad CPS. Thanks

Reply to
nrs

The FSM says that not all '95 YJs have this ground wire. Mine doesn't seem to have it (but it still worked fine for a long time before this problem started).

Reply to
nrs

Here is an update: I checked directly at the PCM connector for ground on all the ground cavities, 0.3 ohms on all three. Checked for 12v on the cavity that always has 12v from the battery, perfect. Checked if the PCM gets 12v from the ignition switch as soon as it is turned to run, perfect. If this problem is due to a bad connection I would say it has to be in the PCM connector itself or in the PCM itself or the computer is taking a long time to run its diagnostics as Bill suggested. Any more ideas? Thanks

Reply to
nrs

One more idea for you I just remembered.

I have had a bad fuse connection cause a 'no red dash light means no start' issue on several vehicles over the years. It was corrosion on the fuse's legs and their socket causing it.

Mike

Reply to
Mike Romain

Thanks, I'll check the fuses again. Maybe it's that dome light fuse that seems to affect much more that what it says it does.

Reply to
nrs

Mike,

How likely do you think it is that this could be due to a bad PCM? Can computer faults be made worse by cool weather?

Thanks

Reply to
nrs

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