Hello. I have been searching the web for weeks looking for information on the timing chain and intake manifold fixes on these 4.0's. I have had the truck since it had 98,000 miles on it, it now has
150,000. It had a light rattle at startup and has always had a small vacuum leak up top. The chain rattle has progressed till it rattles most of the time now (front left side of motor). A few weeks ago the truck lost almost all its power it runs very rough at idle or at speed. It is not missing its cutting out. Sometimes before it gets warm the brakes don't want to work like it has a vacuum hose leak. I am not sure if the chain is lose because of the tensioner and cassette or if it has jumped time or if the intake seals have failed. The intake looks like an easy fix. I have seen many mixed reports on the chain fix. Some say it can be done over the weekend by anybody with some mechanical abilities. Some say you cant do it because you have to have a special $300.00 tool from ford. And still others say you have to pull the motor to do it. Any ideas? Even if it turns out to be the intake I would still like to do the front chain fix while I have it down. The truck is high mileage but it still runs strong and drives great and does not use any oil. The people that have posted that they did the fix themselves pretty much stop there with no explanation of how they accomplished it and I cant find any site with good information on how to do it. I would like to do this next weekend if I can gather enough information. Thanks- posted
17 years ago