rattle noise when I accelerate

I have a 2003 Ford Expedition that started making a rattle noise last week. It makes no noise at all when I start it, and no noise when idling. As sson as I accelerate on the gas it rattles and it rattles faster if I press harder on the gas. Once I reach speed above 30 - 40 mph the rattle stops. It won't do it at the higher speed unless I coast for a bit, then accelerate again on the gas, or if I slow to make a turn, once I gas it to make the turn the noise returns. Sometimes though, it won't do it at all for a long time. I can pull out of the driveway and it will be quiet for a good 10 minutes of driving, then out of nowhere, the noise starts up again. Sometimes it's as noisy as can be starting off, and once i've been driving around a little while it just stops. This morning I put it in park and opened the hood. When I would give it a little gas it would rattle in a perfectly rhythmic speed similar to a ticking sound put more of a metal sound than a tick. The firmer I give it gas, the faster the sound goes, however, if I rev the engine with a good surge of gas, it sounds like a bunch of alluminum cans clattering around loudly with no rhythmic pattern at all. (Please forgive my musical reference- I am a musician so I guess I relate things that way) I don't know if this has ANYTHING to do with this, but I'll mention also that occasionally, but more consistantly lately I get a message to check the fuel cap. When I check it it is on there tight, but it must have some internal problem with it. I got a "check engine soon" light on a month or two ago but I never saw it again. I also have an oil leak. I don't know ANYTHING about cars, but I thought I'd throw those things out for trouble-shooting purposes- just in case any of those items are related.

Reply to
mommyo3
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Loose heat shield?

Reply to
Jimbo

I don't know but that's certainly worth checking. I hope it's that simple!

Reply to
mommyo3

Any chance it's still under warranty?

SC Tom

Reply to
SC Tom

I also think it's a loose heat shiled. Look ans see if there in one on the catalytic converter or anywhere along the exhaust system.

Reply to
scott21230

Unfortunately, no warranty. I was looking into extended warranties, but my fear is that we will drop $1000 on a warranty and then be told that it doesn't cover whatever our problem is.

Reply to
mommyo3

This is the first place I'd look.

My '93 ranger developed a similar problem and it was the heat shield over the Cat Conv.

It took 5 minutes and a giant automotive clamp. They sell similar clamps at Lowes or Home Depot cheap.

Hope this fixes the problem

Reply to
Marc

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