93 F-150 transmission replacement

Well, Big Red Truck just acted up, and the transmission is locked in both 1st and 2nd gear. Found replacement in a bone yard for $319.60.

Some yards want $550 for a used one, others offered a "rebuilt" one for $675. A genuine rebuilt M5od-R2 ToyoKogroMazda runs $1239 at Autozone, and about that from DriveLine Specialists...

Most of them demand ridiculous core charges of $275 to $550!

Bone Yard I deal with lets me keep the bad one, and I will see about fixing it up! Rebuild parts aren't cheap.

More info, 1993 Ford F-150 XL long bed, 118,xxx miles. Previous owner replaced engine with one from the bone yard, as he had Alzheimers, was

90, crashed it and overheated it. 4.9L (300 CID) 6 cylinder.

I got the running truck for $900.00, Dec. 2008. Immediately replaced all the tune-up parts, plus checked out all sensors. Found tha one plug wire was simply disconnected! Been working in vehicle maintenance since I was 14, and am now 63. Got the secondary AFSC in the Air Force, for vehicle mechanic...

I have since replaced both front tires, one tie rod end (the expensive one!), one leaky rear brake line ($1.39 at the parts store! Please note, that they are SINGLE FLARE ENDS!) fuel and air filters (annually), Master and Slave clutch cylinders (NAPA offers the genuine tough parts, made of metal, unlike Autozon and Advanced Auto Parts, who, for the same cost, gives you plastic parts that fail in traffic!), and, replaced the front tank fuel pump. Later found it to be full of shavings from the assembly plant in China! That'll stop it from working!

Got a good education about the anti-crossover fuel valves, and installed them (bone yard parts are just fine...).

Now then, when I did the Hydraulic Clutch Slave Cylinder, I rebuilt the shifter bushings, springs, etc. and those parts were $75 from Ford.

That stuff will be transferred over. I am going to double check for steel plugs in this tranny, as the old tranny has rubber plugs, but, never showed any sign of leaking.

Had Open Heart Bypass (triple) surgery January 29th, and have been doing this medium effort work since June, always using jacks and etc. for the heavy lifting. So, this time, the work will take me a bit longer, and I might have to hire a helper.

If you desire to inform me of any tricks or tips, please feel free!

I'll keep you updated, here, if you like.

Then, I need to work on the 1994 XLT that I got off Craigslist, for $450, but, sold the tires that were left in the bed for $360, so, have $90 invested... Everything was rebuilt, but, they did not properly torque the heads...

Trucks are cheap in Florida.

You all be careful out there.

Reply to
Big Red Truck
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Hello, fellow truck lovers!

Found the three (3) top steel plugs (Dorman 555-108) for my Toyo Kogyo Mazda M5OD-R2 tranny, at Car Quest, Longwood, Florida, for 79 cents each...

NAPA does NOT list or sell these!

The website for Advanced Auto Parts shows them, but the store computers does NOT!

They are also shown in eBay, at $3.00 for the three. Plus shipping, will be at least doubled!

Reply to
Big Red Truck

I think you got REALLY lucky there... My CarQuest computer terminal doesn't list them here in New England!

Reply to
PeterD

I am finding that different regions of stores stock different parts. If enough folks request an item, at the store computers, it might get added to the stock. But, it can be a "catch-22".

Liftred the top plate and installed the three rear plugs. Sealed off the openings, and de-gunked it.

Old transmission is a bit of a stickler, out 1" and hard to pull. All bolts are out...

Reply to
Big Red Truck

Yes, in fact the regions are totally seperate. My account only works in the North East, go to florida and say "charge to my account" and they say "No can do, dude". Oh, well, that's life in the parts lane...

Sometimes you can. I've met the son of the owner of the New England stores (he works there for the company). They are flexible.

Damn, hate when that happens. Hung on the clutch?

Reply to
PeterD

Old transmission is out, and replacement is up and resting on the cross member... Must now observe the position of the input shaft, match it for this one... or, put it in gear, and rotate tail shaft with the drive shaft as I gently pry it all forward.

How I hoisted it into place, is, I put a 1" wide tie down strap around the tranny, and a 3 foot long 2X4, over the tranny hump, front to back, as a safety support.

I am working alone here. Then, used my 2.5 ton floor jack to hoist it up, adjusting the strap to hold some tension. Without that aid, I might have dropped it about 6 times, for I have not fabricated a transmission jack saddle. Sold my last one about 12 years ago.

Put a 6 inch bolt through the bell housing hole, on the driver side into the engine, and stuffed in the rear cross member. Dropped in one frame bolt on each side.

Moved jack to support engine with one 4" X 6" by 12" piece of scrap wood between jack saddle and oil pan of my 6 cylinder engine.

Taking my time, as I am recovering from Open Heart Surgery, January 29,

2010, and the Diabetes saps my stamina...
Reply to
Big Red Truck

As a fellow open heart surgery person, you will continue to do better and better.

Reply to
PeterD

All done, degreased, again, and drivable, with one tiny flaw. I noticed that the shifter is about 1" sloppy towards the left. I used the entire top from the old transmission, as it has half the wear on the shift forks. Everything that I can see is correct.

BUT, when completed, and accounting for all spare parts, I found a tiny roller, about 2mm diameter, by 8 mm length.

Off to the exploded diagrams to figure out if it fits somewhere!

Reply to
Big Red Truck

It is a locating pin, one of two, that aligns the top cover, and must have fallen out of the top not used. So, totally unrelated to the small amount of sloppiness of the shifter lever.

Reply to
Big Red Truck

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