I have an '86 Olds Calais 2.5l with 5 speed. When I first got it the car had been sitting for two years. I drove it home as it was. It ran well except for a few minor things that didn't work properly (dashboard lights, etc.) and the hydraulic clutch didn't work properly (bad master cylinder methinks). The only other thing I noticed was that occasionally at lower RPM (below 2000) the car would start to buck like I was in too high of a gear. I figured a tune-up would fix that.
The first thing I did was change the oil+filter and air filter, as well as hose down the throttle body with SynPower cleaner and put some SynPower injector cleaner in with a fresh tank of gas. After that the car ran a bit better.
I then got the parts for a tune-up. I started to do the tune-up by replacing the plugs. I removed the air cleaner housing and started by replacing the two plugs on the drivers side which were easiest to get at. After struggling to get the other two plugs out and failing I had to get going to work so I cleaned up and headed out. The car ran very poorly, stumbling, stuttering, bucking and knocking if I accelerated at anything more than a snails pace.
I checked my work and re-gapped the plugs to what the old ones were set to (less than the gap stated on the emissions sticker). This improved the problem a little bit. I also noticed that when I removed the air filter I snapped a vacuum line running through the air filter and to the flapper door in the snorkel. I replaced the line which also improved the problem. I then put the old spark plugs back in which may or may not have made the problem better. I then finished putting on the rest of the tune-up parts (cap, rotor, wires) which helped the problem a bit. Now I can accelerate at a reasonable pace, though I still have to go easy on the gas, gently easing into it in each gear. Pressing the gas down quickly at any RPM in any gear results in misfiring/shuddering/bucking/knocking. The problem seems to go away if I keep the revs above 3500-4000... The engine totally smoothes out above 4000 RPM.
The odd thing is that it has no problem whatsoever for the first minute or so after I start it up in the morning. It runs great, just like it should. It's got a decent amount of power for a 4 banger and I can jab the pedal to the floor and it won't misfire or stutter/buck at all.
I'm thinking the problem is a vacuum leak. When I discovered the first vacuum leak I mentioned earlier I also noticed a vacuum hose end connector sitting in front of the valve cover. I could not figure out where it came from. I must have broken/snapped it off when I removed the air filter housing. That's my best guess at least. So I presume the problem is a vacuum leak, and the only reason it isn't evident when the engine is cold is because the computer makes the mixture obscenely rich (yet for some reason still has a cold idle of just above 2000 RPM). In any case, where could this vacuum line have connected to. I see no vacuum line that was snapped off or any fittings without connectors. No obvious leaks in the hoses coming from the throttle body or from the T/tree screwed into the intake manifold. Any ideas as to where the leak could be? Or if there may be another problem altogether here? Thanks.
Cory