|| || When you say the bulb and earth are OK.... that may give a clue as || there isn't an earth as such...
I knew this was going to be complicated...
|| || The bulb uses the alternator as an "earth" normally. A +ve feed goes || from the ignition to the bulb then onto the terminal on the back of || the alternator (often via a diode these days). When the alternator || isn't running it effectively provides an earth, as it gets up to || voltage the potential difference evens out and the bulb goes out.
Thanks for this. I thought it was the other way round, ie the alt earthed through the bulb.
|| || || || Your bulb seems to be working backwards which suggests: || || a) there is no diode between the bulb and the terminal || b) there may be no +ve feed to the other side of the bulb. ||
So my first check is that there is a +ve feed to the bulb with ignition on. If there is, does that mean there's something wrong with the alternator? There's no separate diode pack that I can see - the wire goes straight from the bulb to the terminal block on the back of the alternator. Presumably the diodes are built in to the alternator. Problem is, the old alternator was tested when I exchanged it for the new one, and the guy said that it was working OK, but at reduced output, and he tested the new one before I bought it and it checked out OK in the shop.
Thanks for the help.