Hi All,
Just trying to decide whether or not to replace the chassis on my 1992
90 200 Tdi or sell it and get another - possibly a 1995 / 1996 300Tdi??? The problems as I see them are: 1. Is it economically viable? 2. Is No 1 worth thinking about?! 3. Am I better off mending what I know is otherwise good 4. Time & Space - Have i enough spare of both!Ive already plated is a few times for the MOT (last year) and now its generally thin in more places than its not. Key areas for concern at the moment are around where the rear A frame attaches (chassis rails are de-laminating here) and similarly under the seatbox forward to towards the bulkhead.
Rear Cross member is OK, Engine is good although its done 145,000 miles. Gearbox and T. Box are OK (though I would probably put recon units in whilst they where out). Axles, diff's, suspension etc are good. Body work is structurally in good nick.
From a time point of view - would anybody like to have a stab at how long it would take to do it on an evening and weekend basis?
Also, does the MOT cause the biggest worry to a soft chassis or off-roading? To some degree what the tester doesnt see he isnt bothered about. Harsh off-roading however will put stress and torsional effects into any chassis - hi-lighting any weakness.
Thoughs / advice / experiances please.
Thanks Jon