I think that's the issue, although there *could* be some damage to the ply, the question would be 'can a tyre suffer some ply damage and still be safe'?
Given that it's quite possible for a foreign object to cut and not puncture a tyre, every single time it rotates, short of inspecting them all on every rotation, how would we ever protect against such?
So, if it's typical for say a nail to simply make a hole though the tread (no issue as there are already large gaps in the tread ), go through (split) or just between the plies / belts and then only actually cause a problem *because* they make the tyre no longer airtight, then the only thing you need to 'fix' is the airtightedness?
In the old days (and with no considered additional risk AFAIR) they would simply fit a tube and that would restore the airtightedness but do nothing for the actual hole through the tyre itself.
So, the likes of Punctureseal does exactly the same as the tube (fixes the leak) but also fills the hole though the tyre with a custom shaped plug and then protects the inside of the hole (and hence plies / belt) from the elements or the ingress of further dirt or abrasive material.
Agreed.
Yup ... and, if you are very unlucky, potentially also allow such stresses on some damage to the integrity of the carcase.
Now, the $100 question is would the untreated and potentially un-noticed puncture (that could be run on at speed for some distance as the tyre deflated) be any more / less dangerous than the puncture being repaired instantly and then the tyre failing later on because of some worsening structural weakness?
We are back to my question of 'how often has that happened ITRW'?
But what it does do is 'seal' the whole of the hole to stop water or other foreign material doing further damage to what could be just a hole though the (non structural) rubber.
And how does any of this say compare with the risk to those driving round on old(der than 7 years), unbranded, kerbed, run under inflated or other tyres?
It's not unknown for me to spot either a very flat tyre on the back (typically) of the vehicle in front of me ... or a tyre with a bulge or other irregularity and try to bring it to the attention of the driver and how many of the bulges are simply the result of a tyre being run flat when something like Punctureseal would have fixed the leak in the first place?
Cheers, T i m