I'm trying to break a record for most HP on the 5SFE engine while keeping it NA. It's 140bhp (94+ mr2) and around 105rwhp / 125 rwtq in stock form. The record thus far is 147/153 at the wheels. These are my plans and I would like to hear any opinion on producing any more power.
1-2mm OS valves, stock valves on the 5s are ridiculously small @32.5mm intake and only 28mm exhaust.
A set of cams, both intake and exhaust, I am not sure on which spec, probably something a bit more aggressive than web cams 264 grind.
ITBs on a custom manifold. Flow control for both high and low RPM via a custom plenum and throttle plates.
4-1 Header is what I have already purchased, I may build a custom 4-2-1 race header later, not sure how much it's worth doing right now.
High flow cat into a large high flow muffler. I am open to suggestions on this, I need to keep a deep tone and want to stay away from anything 'ricey' while not loosing much power. This must also be a dual tip muffler.
Port / Polish / Port match.
Balance the crank.
Knife Edge the crank. I am not sure if a knife edge can be done and still balance the crank after, or if there will be enough benefit from this to justify it being done at all, opinions?
ARP studs and rod bolts.
3SGTE Rods .
11:1 pistons on .020 OB. I could go .040 but the bores are pretty close and I don't want to risk blowing HGs.
Lightweight flywheel.
3 angle valve job, record holder had a 5 angle done but I'm not sure there will be much difference.
MKIII Supra Greentop injectors.
All this will be controlled by either a MegaSquirt or SMT.
I am opened to all suggestions besides going with boost :) I know this is basically a waste of money considering the lack of power it will produce per $ I put in it. It's just to break a record and then I will most likely be moving along to a 1MZ SC and hope to hit around 600rwhp with that.
--Josh