"Engine Sludge: It's no surprise that the Avalon, Camry and Sienna engines built after 1996 are sludging up. The surprise is that the cause or major contributing factor is now known. For some reason Toyota redesigned the crankcase breathing system on those engines (4 and 6 cylinders). I don't know the reason for the change but you can guess that emission levels played a part. Since the engine can't breathe quick enough the varnish causing gases are left in the crankcase and start to cling to the metal parts. When enough "cling", sludge is formed. In the past it was always assumed that the owner was at fault by not changing the oil, I am now seeing good maintenance customers having the condition, so we are back to the PCV system. Toyota has a habit of ignoring the problem until the public awareness starts to affect sales or new cars. It took then 3+ years of knowing the 3.0 engine head gasket was a problem until they assumed the responsibility. As of late they are just starting to help some customers but it's a hidden secret and not many are getting help. Visit the Sludge Zone for more information."
"The actual cause of the problem is an inability of the engine's crankcase ventilation system (PCV) to move the normal gases from the engine. When these gases stay longer in an hot engine it allows deposits to form on the metal parts of the engine. When enough deposits are present "Sludge" is formed. In my opinion the reduced flow of the PCV is related to the vehicle emissions. This presents a problem since to correct it may require Toyota to recertify the engines, come up with a solution acceptable to the EPA and then they still have to repair or assist in repairing the affected engines. The costs would be staggering but ignoring the problem, in so many of their best selling vehicles, may be worse in the long run. In the various articles I've listed below, if you want, you will learn more about the cause an effect."
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