I had the dreaded windshield wiper problem on my 97 Z71 (Erratic, wont work at all, etc,,) and fixed it without any soldering or replacement parts and it took about 5 minutes. I took off the windshield wiper cover on the firewall and discovered grease smeared everywhere on the inside. I simply cleaned all of the excess grease up except for what was on the gears and now my wipers work perfectly. I had looked at the circuit board solders thinking that would be the problem, but they were all in good shape. A friend had told me about the excess grease issue and sure enough it worked. Hopefully I can save somebody else some time and stress=85.I would examine the solder to make sure that they are solid, but if they don't look bad, it might only be a grease issue=85=85 =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D
Hi George, I had the same issue with my owned since new 1997 Tahoe LT.
And the fix I did was exactly identical to yours. After removing the cover, and inspecting everthing as well as I could, I also had noticed an over abundance of grease in what I thought were all the wrong places.
If I can recall, there were two steel sensor prongs as I believe this is what they are, and they come in contact with a metal/steel disc.
They were loaded with a red grease, so all I did, was redistributed this grease back to the worm gear with a finger, and only left just an ever so slight coat of this grease to the disc/prongs. After re-assembly, everything worked just fine again, and this fix I has been about 9 months ago, and all still works perfectly.
I understand that Chevy will after some persuasion re-imburse faulty Boards for owners of these model years if you contact GM Customer Assistance, and discuss the problem with them first. Then take it to the dealer, pay them for the work, and send the bill off to Customer Assitance with proof of payment, the invoice. Mark