So here is the outcome.... The total bill was for $250.(US). It was the key/ignition assembly. I did not take it back to the dealer, it is out of warrenty, Ford had the part, of course when he called Ford to order the part they knew exactly what was up. There is a TSB out on this problem, by the way. Anyway, it turns out Ford sens the assembly with blanks, the mechanic needs to assemble the pins/tumblers/ etc... Has one chance to get it right, otherwise you need another one. Ford suggests that the time required for this fix is 1 hour and 10 minutes.
Catch you later.... Kevin