sure they do, alot of the newer chrysler products have them,,, im sure EPA
doesnt want those on the vehicles, it is hard enough just getting fuel
pressure sharader valves on most cars now, EPA screams enviroment!!!
I really hate to be the one to say it, but there probably is some truth to
what he says. I can't speak for the auto industry, but where I worked they
eliminated probably 95% of the lockwashers used in assembly. They
compensated by raising the torque values on the bolts and nuts. This was
many years ago and it is still common to have to replace bolts during or
after assy because the bolts begin to stretch and specified torque can't be
Well, then don't....we are talking about the "auto industry".
So what? They have eliminated many lockwashers in the auto
industry, but they now use other methods to lock the bolts/nuts
in place. On GM vehicles, it's mainly thru the use of lock nuts,
with either a deformed section of the thread, or a plastic insert
in the upper portion of the nut. On bolts, a lot of "loctite" is
in use from the factory.
There are also many bolts used on the newer engines that use
"torque to yield", but these bolts are fine during their lifetime
and are simply replaced when you have to loosen them. They
are designed that way (to stretch when torqued). But that's
really a different topic and has nothing to do with what lock
washers are trying to achieve.
Lock washers don't always work either. If I am bolting something
that needs to stay bolted I'll use a lock nut with a deformed thread
section, or take a standard nut and turn it into a locknut with a deformed
section with a hammer and punch.
On Fri, 29 Oct 2004 23:00:03 +0200 (CEST), Nomen Nescio
I've seen many early Japanese cars with such a device (Nissan Maxima,
Toyota Crown / Cressida etc).
Question is how often is it used (virtually never) Putting a drain
on a fuel tank creates a potential leak source and requires greater
cost and added weight for the vehicle to haul around (ditto for the
dual fuel pump idea that was below).
My Personal Olds is almost 10 years old and well well over 160K still
on the original fuel pump that should have been replaced last spring
<grin>. Every part will wear out given enough time & miles. The
safety issue is more of incompetence and negligence on the part of the
Your correct, water does not mix in either. Diesel does not evaporate like
gasoline which is the physical difference I was referring, and the fuel systems
are not required by law to have an closed evaporative system like gasoline tanks
have. Because of this most if not all diesel tanks are exposed to large amounts
of outside atmosphere which contains water which condenses in the tank.
But that isn't the reason that diesels take water in the fuel much more
seriously. The reason is that diesels have very high pressure injector
pumps. These pumps operate with very tight tolerances and any water
that gets into them is very likely to cause instantaneous failure of a
very expensive piece of hardware. That is why diesel engines have much
better filtration sytems (dirt is as bad as water obviously) and take
extreme measures to keep water out of the injector pump.
Yes, and if you don't use the drain fairly often, it will be so corroded
by the time you need it that it will likely just snap off anyway causing
a situation more dangerous than not having it to start with. Someone
earlier mentioned the comparison to airplane fuel drains. This is a
completely bogus analogy for at least two reasons:
1. The airplane drains are used before EVERY flight (or at least should
be). This keeps them in good working order, at last until the seals get
back and they start to seep, but then you replace the seals.
2. Airplanes aren't exposed to the road salt and other nasty stuff that
the underside of a car sees.
On Fri, 29 Oct 2004 23:00:03 +0200 (CEST), Nomen Nescio
You are so full of $hit your eyes are brown.
NO fasteners on a car are overtorqued by design. The bolts that carry
high torque are SPECIFICALLY designed to stand that torque.
As for fuel drains on fuel tanks, yes, aircraft have them. If a drop
of water gets into the wrong place on an airplane you don't just pull
over to the side of the road. You come down.
That said, there are good reasons for NOT putting drain valves in
automotive fuel tanks. When I started in the trade, they were common.
Drain PLUGS, just like in an oil pan. Taking them out to drain fuel
was more dangerous than pulling a line and letting it drain.
The extra working of the metal, and welding in of the "boss" for the
drain caused the tanks to rust out around the drain.
On today's plastic tanks that would not be a problem, but in order for
the drain to work as a drain it MUST be at the lowest point. Retention
of the drain bolt in event of something being cought under the vehicle
is a REAL issue, unlike the straw man you arer attempting to build
around the in-tank pumps.
The tanks must NOT LEAK under any cercumstances for environmental, as
well as safety reasons.
Also, it is ILLEGAL and UNSAFE to drain fuel into an open container. A
proper, approved fuel drain unit is REQUIRED to safely drain a fuel
tank. The fuel is drawn from the sealed tank, through an air-tight
hose, into another sealed container that is GROUNDED to the vehicle
being drained to avoid any chance of a static spark.
Using this fuel drain unit, no fuel ever spills.
As for the in-tank pump - the fuel acts as the coolant for the fuel
pump. In some it is even the lubricant. The pump is always fully
submurged in fuel - either liquid of vapour. Fuel vapour is
significantly heavier than air, so even if air gets into the tank, the
pump never sees it.
The vapour pressure of Gasoline ensures the tank is virtually always
air-free. The flamability limits of gasoline ensure it will NOT be lit
by the "sparks" at the pump motor brushes.
The electric fuel guage sender unit, basically an open rheostat, is
MUCH more likely to cause a fire than the fuel pump - and has been in
use since the late twenties. Never heard of a fire caused by the fuel
Externally mounted pumps, unless engine driven and engine mounted, are
open to corrosion which can perforate the pump case, allowing it to
leak fuel. The connections are also open to corrosion - and they are
exposed to air, which contains oxygen, which gasoline requires inorder
to burn.. Also, fuel pumps are MUCH better at pushing fuel than
sucking it, and fuel vapourizes at a lower temperature when under low
pressure - so vapour lock is ALWAYS a possibility with front mounted
pumps - while almost unheard of with intank "pusher" pumps.
With fuel injection, an engine driven pump poses a problem - how do
you get fuel to the engine to start the engine, when the pump is
driven by the engine? Yes, it was done with the diaphragm pumps
running at roughly 5PSI for carbs - but with EFI it is not so simple.
Go with mechanical FI instead??
Sure - with all the serious problems that go with that setup. You
could not afford to own one - particularly if it had to meet emission
I have worked on vehicles with vacuum operated fuel pumps - firewall
mounted and gravity feeding to the carb, engine driven mechanical
pumps, frame mounted electric pumps, both rotary centrigugal, rotary
vane, rotary "roller cell" and plunger/diaphragm motor driven (AC) and
solenoid driven (SU), and i n-tank electric pumps, both centrifugal
and roller element and vane types.
By FAR the most trouble free have been the in-tank roller element and
vane pumps. I have seen MANY of them go over 300,000 miles without a
single problem. I have seen them last 20 years without a problem.
Up here in the salt belt a frame mounted pump of any description is
doing well to last 10 years or 90,000 miles.
Engine driven diaphragm pumps - even with the old leaded gasoline, did
good to go 10 years. 5 was a lot more common. With today's ethanol
blended and oxygenated fuels they would not last much more than half
I have yet to hear of a vehicle fire caused by an intank pump.
I have seen several fires caused by half-wits spilling gasoline while
attempting to remove or drain a fuel tank - with or without intank
pump, and either lighting a torch to snip off a stubborn tank strap
bolt, or thoughlessly lighting up a smoke a few feet away. Or dropping
an incandescent trouble light, or spilling gas on one.
Ive seen fires caused by gasoline vapour, spilling over the top of an
open pail of gasoline and settling in the open drain of the shop,
being ignited by a chance spark from either welding, cutting,
grinding, dropping a tool, a dropped match or cig butt, etc.
I've seen fires caused by short circuits while working on a vehicle
electrical system without disconnecting the battery ground - and even
from some dim-wit trying to remove the battery power lead instead of
the ground, and shorting the power to ground, blowing up the battery.
But NEVER from an intank fuel pump failure.
And I've been in the business a long time - and worked on vehicles
from the early twenties to the 2000s.
On Fri, 29 Oct 2004 23:17:03 -0400, firstname.lastname@example.org
And speaking of vehicle fires -
There is one less Aerostar in Waterloo Ontario tonight - and almost
one less house as well.
An appliance serviceman had his Aerostar parked on a customer's
driveway, about 3 feet from the garage door for several hours while on
a service call. Just when he was about to leave, the vehicle started
on fire. Suspicion is it was a defective ignition switch, subject to
recall, that was never replaced.
At any rate, I was on my way home when I saw a plume of black smoke
billow up about a block away, so I turned in to see what was going on.
The vinyl siding was dripping off the front of the house and the van
was fully engaged. People were standing around watching, and I
hollered for a garden hose and sprayed down the front of the van,
keeping the flames from playing on the house like a blow-torch.
It was almost 5 minutes before the fire trucks arrived, and although
the truck was a total loss, and the siding and garage door were
seriously singed, there was no actual "fire damage" to the house, and
no-one was hurt. The plastic fuel tank, under the floor, and separated
from a raging inferno by only a single layer of sheet metal, did not
melt, burn, leak, or explode.
And the electrical part that started the fire was nowhere close to
what we would consider to be a serious fire safety thrat like gasoline
- and there were no electrical "loads" connected at the time of the
There have been NUMEROUS confirmed reports of fires being caused on
these vehicles from this electrical defect, vs NO confirmed instances
that I am aware of, of an intank fuel pump, even in operation, causing
Note relevance - it was a FORD.
One other problem with external pumps. Noise. The tank acts as a nice
muffler for the pump while. Plus the rubber on the tank straps deaden
the sound even more.
My buddy's Nova with an external Holley electric pump whines.
Fortunately, you can't hear it over the exhaust. ;)
Sometimes that has a lot to do with the type of pump. For example, the
roller vane type pump is inherently noisy. Often it would be the design
of chioce for technical reasons, but the vehicle manufacturer will go
with a different type for that reason alone. GM uses roller vanes but
very sparingly because of noise.
(To reply by e-mail, replace the last letter of the alphabet in my
adddress with the letter 'x')
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