I have been contemplating for some time now on building a woody top for the TJ. When I was a kid my dad had a woody station wagon and I thought it was so cool and that style has always stuck. I am an avid wood worker and have built everything from grand father clocks to ship's wheels and have done some one of a kind pieces for consignment. It is going to be a long term project as I have a long honey do list this year. I started the process by making some sketches on graph paper, initially I am going to use polycarbonate for the rear and side windows. I plan on putting a round window on the side and a lift gate style in the back but, I am sure as things progress that will change. I will be installing a sun roof either a sliding hatch like on a boat or a snap type with sail cloth. The frame work will be made out of white oak and all the solid panels will be made out of
1/4" marine mahogany plywood. All the joints will be mortise and tendon with marine glue and teak pins this should give a real nice contrast especially since the Sahara is sienna in color. I know it is kind of weird to have a woody TJ but I am not wrapped to tight either and always have gone on the road less traveled. As I get things going I will be posting some pictures my wife thinks I am nuts but after 31 years of marriage that will make everyone a little nuts. The initial build cost will be about $500.00 and it is a hell lot less than a hard top and will be really different. I may go off the deep end and roll and tuck the interior of the woody but I will have to see once I get that far.
HarryS