CJ Steering Box advice

Howdy, I've got a lot of play between the steering shaft and my manual steering box. Would buying a steering box overhaul kit do the trick or am would i just be better off buying a whole new box.

Thanks!

Reply to
ddintaman
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Reply to
L.W.(Bill) Hughes III

It depends on where the play is. From your description, it sound like you need a column, not a box. The box only comes with a spline sticking out. The u-joint fitting there is part of the column.

The boxes can be tightened up usually if there is play between the input shaft and output shaft. If that is it, post back and I will type out the directions.

Mike

86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail >
Reply to
Mike Romain

I watched all the pieces leading down to the steering box while turning the steering wheel and everything seemed tight. The spine sticking out of the box turned exactly when i turned the wheel. However, i had to turn the wheel a good bit before the pitman arm does anything on the other side.

Thanks!

Reply to
1978CJDon

That usually means that the steering box has seen better days. Sometimes you can adjust the play in the internals, but if you don't do this right the box is likely to bind up on you.

Earle

Reply to
Earle Horton

Ok, the adjuster plug is the part where the spline comes out. It has a large locknut on it that can be removed with pump pliers or channel locks and 2 holes in it for a special tool used to turn it. The tool looks like the one used to put grinder wheels in, but a punch and a tap with a hammer can turn it.

It is supposed to be turned tight, then marked and backed up 1/8" from the mark, then tighten back up the lock nut.

The other adjuster on the top is for the gear preload and has to be set in a vise, you can't do it on the vehicle. It just makes it how tight it is to turn, not how much play there is.

If that doesn't help, then it could be new box time.

Mike

86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00 88 Cherokee 235 BFG AT's Canadian Off Road Trips Photos: N>
Reply to
Mike Romain

Are you sure that the play is in the box?

There's a bearing at the bottom of the steering column tube. It is held in a plastic disk with a wire "C" clip retainer. Because it is exposed to road dirt (and because few even know it is there and it never gets cleaned or greased) it tends to get eaten up and fall apart. Simple test: grab the steering shaft near the U joint at the bottom of the tube and shake it -- if it moves more than a little bit the bearing is gone. It is a GM part and itself easy to replace, but you'll have to either pull the steering wheel and the steering column out of the Jeep to do it, or part the shaft at the U joint and slide the shaft up into the tube a ways.

snipped-for-privacy@myactv.net wrote:

Reply to
Lee Ayrton

Get your front-end on jack stands. On the steering box, loosen the lock-nut on the adjusting set-screw, then tighten the set-screw bit by bit till you feel the steering bind when you turn the steering wheel (make sure you turn it full-stop in both directions as you go, because sometimes the rack and pinion gears will bind in an area that's less worn than the other areas). When you feel it binding a bit, stop and re-tighten the lock-nut. If the adjusting set-screw bottoms out and you still have play, and the rest of the linkage seems ok, then a rebuild kit would be in order. It would be a rare thing to have to replace the whole box unless it exhibited obvious trail damage.

Reply to
KayakBill

You are implying he should tighten the gear preload screw. That does 'not' adjust play, it only adjusts how much force is needed or 'over center' torque. This must be set in a vise because it is measured in inch pounds on the shaft.

If you tighten up this top screw, you 'will' destroy the steering box.

The 'adjuster plug' is the part that screws in around the steering shaft. This is what controls the free play on the shaft.

I have a PDF on rebuilding the box that has the directions on tightening it up. I outlined the directions earlier in this thread but could send the pdf to anyone that needs it.

Mike

86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00 88 Cherokee 235 BFG AT's Canadian Off Road Trips Photos: Non members can still view! Jan/06
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Reply to
Mike Romain

Actually, that's not a "pre-load" set-screw. Gears can not be "pre-loaded" as bearings can. The OE I.P.B. identifies this screw as the "steering gear adjuster". I've had this '73 CJ-5 since '81, and I've adjusted this "steering gear adjuster" many, many times to eliminate steering wheel play, and it works every time. The pinion gear's teeth are cut on a compound angle, and the farther down onto the rack gear you push it the tighter the engagement. It was designed and machined this way to adjust for wear using the "steering gear adjuster". They even have a hole in the crossmember over it for access to this "steering gear adjuster" while it's mounted on the vehicle. I've adjusted mine over the last 25 years of daily driving to the point that the set-screw is now so deep that there aren't enuf threads exposed for the lock-nut anymore, so I just look at it frequently. Luckily it hasn't backed out a bit in the last year of daily driving since I last adjusted this "steering gear adjuster".

Not sure where the thought that this would "destroy" anything came from, but I can assure you that what you're saying is not correct. They designed this box for adusting the steering gears to eliminate play, they positioned the adjuster in a convienient location and designed the crossmember with an access hole so you can adjust easily it.

Reply to
KayakBill

I have the instructions here for rebuilding the Saganaw steering box found in most CJ's and have actually done a few, one recently.

The screw in the top with the locknut on it is the adjuster for the over center torque or the pitman adjuster. This makes it harder to turn the wheel by meshing the gears harder together. Like you I used to use that to 'tighten' up boxes until I knew better.

As you have noted, it mashes the gears until you have no more adjustment left, then the steering box is trash.

If you are going to adjust this, you put the box in a vise and tighten it down until the steering shaft has 4 to 5 inch pounds of rotational torque on it. This cannot be accomplished easily in the vehicle.

The adjustment for a loose steering shaft is the adjuster plug in the end where the shaft enters. This will take the right left slop out of the steering wheel without hurting the gears.

The best way is to take the box out and do the whole thing.

Mike

86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail >
Reply to
Mike Romain

Oh and if the adjuster plug on the end won't tighten up the steering, then you would need to mess with the gear mesh screw. I just think it is best to start at the right end of things.

Mike

Mike Roma>

Reply to
Mike Romain

Is this the old GM 'recirculation ball and nut" steering box they used for decades?

Reply to
billy ray

Yup, that's the puppy I am talking about, the Saganaw unit.

KayakBill has been lucky and it has apparently taken him many years to eat up the gears on his. Most that I see with the gear mesh tightened down die within a year or two. I.e. No adjustment left like his now is.

My 86's still has the original overtorque setting on it with only the 'adjuster plug' having been tightened so it is still in excellent shape.

Mike

billy ray wrote:

Reply to
Mike Romain

Reply to
L.W.(Bill) Hughes III

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