Cluth Fork etc.

I think that the clutch slave cylinder has pushed its way through the clutch fork on my Disco 200TDI. Is there anything that I should be aware of before I remove the slave cylinder to confirm my suspisions? I had a bad experience with a Rover gearbox on a TR7 before when the clip holding the pushrod to the fork fell off (just after I had refitted the gearbox), and I don't really want to do the same again if my suspicion is wrong.

Also, about how many hours does it take to remove and refit the gearbox (local garage not, Land Rover specialist), as that is just too big a job for me.

Thanks,

Reply to
John Woodison
Loading thread data ...

Yes, the pushrod can fall out if the clip is broken if you're not careful when pulling out the slave cylinder but usually the fork wears where it pivots on the ball and you will need the fork (FTC2957), the release bearing (FRC9568 or FTC5200), the pads on the other end of the arm (FRC5255 x 2) and if you want a new clip it is (FRC3327) and all the lot is probably less than £35. If you remove the slave cylinder you will be able to see the arm (fork) pushed back right against the bellhousing. These forks wear fairly quickly and you will need to replace the fork etc. every time you split the engine and box for a clutch. If you get someone else to do this job make sure they put all these parts in and a clutch as well if it needs it which it most likely will, it should only take a couple of hours or so.

HTH Martin

Reply to
Oily

Thanks, had a look, and yes it has worn as you said, have gone out and bought all the bits you said, plus the casting with the pivot ball on it. I thought the clutch was on its last legs anyway, so that will be replaced also.

Reply to
John Woodison

I think you can get a Delphi full clutch kit including the release bearing for less than £80 and put some graphite grease on the pivot ball unless you have something better, same in the spigot bush.

Martin

Reply to
Oily

MotorsForum website is not affiliated with any of the manufacturers or service providers discussed here. All logos and trade names are the property of their respective owners.