The catalytic converter on my 1996 Mini has started to rattle - I presume the innards are breaking up. This is the second cat I've had since I bought the car - the last one went the same way. Tested the tailpipe CO and it'd less than 0.5% so I presume that it's still working for now.
The place where I work (NHS hospital) has lots of harsh do-gooder speed-humps on the access roads and there's no way to drive over them without the exhaust and cat scraping - which I presume is causing the ceramic innards of the cat to break up. I suppose I should complain that I can't drive a standard production car into work without damaging it, but that's another matter.
My question is - does anyone make heavy-duty cats (?metal innards not ceramic) which can stand up to a bit of punnishment? I don't fancy buying a new cat to see it get smashed to bits again.